Bent parts Manufacturers online

Bent parts are components that are produced from flat, usually metallic materials by bending processes.

Targeted bending operations are used to form sheets or wires into specific shapes without cutting or separating the material.
These parts are widely used in industry as they are easy to produce, inexpensive and customizable in different applications.

Below you will find an overview of the principle, processes and machines used to manufacture bent parts, as well as the material behavior during bending, typical applications and the advantages of their use:

Basic principle of manufacturing bent parts:

Bent parts are usually made from sheets, strips or wires, typically from metals such as steel, stainless steel, aluminum or brass. Plastic and composite materials can also be bent.
The material is formed into the desired shape using a bending machine. A tool mold or die exerts controlled pressure on the material, bending it to the desired angle.

Processes and machines:

• The most common bending processes include folding, round bending, swivel bending and roll bending. Each process is suitable for different shapes and requirements.
• Most modern bent parts are produced on computer-controlled machines (CNC machines), which enables high precision and repeat accuracy.
• For simple bent parts or prototypes, the bending process can also be carried out manually, especially for small quantities.
• Special tools, such as upper and lower tools, embossing punches or dies, ensure a defined shape and bend. They can be specially manufactured for complex geometries.

Material behavior during bending:

During bending, the material is first elastically (reversibly) and then plastically (irreversibly) deformed, creating the final shape.
After bending, materials tend to spring back. The bending angle must therefore often be compensated slightly beyond the desired shape to compensate for springback.

Typical uses of bent parts:

Bent parts are used in many industries and applications. They are particularly useful where lightweight construction and cost-effective production are required:

1. Automotive industry:
Bent parts are ubiquitous in vehicles, from brackets and clips to body panels and complex assemblies.
They are used for fastening elements, protective covers and structural components such as brackets or cladding.

2. Electrical industry and electronics:
In the electrical industry, bent parts are used for terminals, contacts, housings and connectors.
They are important for fastening printed circuit boards and as components in electrical switchgear and control cabinets.

3. Furniture industry:
Furniture manufacturers use bent parts for the construction of frames, hinges, clips and fittings.
Bending parts provide stability and aesthetics, especially for metal furniture and modern design pieces.

4. Construction industry:
Bent parts are used for brackets, covers, profiles, rails and other load-bearing and connecting components.
In roof and façade construction, bent sheet metal is used for water drainage, façade elements and support elements.

5. Aerospace:
In aviation, lightweight yet strong bent parts are used to keep the overall weight of aircraft low.
Common applications include brackets for electronic components, frame parts and cladding.

6. Medical devices and equipment:
Bent parts are used to make medical instruments, brackets and fixtures, especially when stainless steel or corrosion-resistant materials are required.
In hospital equipment, such as beds and support systems for medical devices, bent parts are indispensable.

7. Household appliances and consumer goods:
Household appliances such as refrigerators, washing machines and microwaves use bent parts for brackets, panels and housings.
Consumer goods, such as bicycles or fitness equipment, use bent parts for frames and mounting devices.

Advantages of bent parts:

• Bent parts are efficient to manufacture, especially in mass production.
• The starting material is largely retained, resulting in little waste.
• Bent parts can be produced in a variety of shapes and materials and are therefore suitable for many applications.
• Bent parts enable lightweight yet stable constructions.

Bent parts are widely used components in numerous industries and applications that require lightweight, cost-effective and stable components. They can be manufactured on CNC-controlled bending machines or manually and can be flexibly adapted to requirements.

Below is an overview of the most important points to consider when purchasing bent parts:

When purchasing bent parts, it is important to consider various technical, quality and operational aspects.

• Consider the mechanical forces that the bent part must be able to withstand. Depending on the load, the material must be selected accordingly and, if necessary, post-treated.
• The material should meet the requirements of the application, be it stainless steel, aluminum, copper, plastic or another material. Depending on the intended use, specific properties such as corrosion resistance, strength, conductivity or weight must be taken into account.
• The thickness of the material influences the stability and flexibility of the bent part. Make sure that the material thickness is suitable for the planned load and the bending process.
• For environments with high humidity, chemical exposure or extreme temperatures, corrosion-resistant or specially treated materials should be used. Stainless steel or coated metal is often a good choice for humid or aggressive environments.
• Depending on the shape and precision requirements, it may be necessary to use specific processes such as CNC bending, round bending, swivel bending or roll bending. Clarify whether the supplier can offer the desired process.
• Precision requirements should be clearly defined, especially if the bent parts are used in sensitive areas. Tolerances for bending angles, radii and distances influence the function and assembly of the part.
• Materials tend to spring back after bending. The supplier should be aware of the necessary adjustments to achieve the exact geometry required.
• It is important that the bent parts correspond exactly to the dimensions and drawings, especially if they have to be assembled with other components.
• Sharp edges, precise angles and defined radii are often crucial. Precise bends and cuts can be essential for fit and function.
• If the bent parts are visible or in direct contact with other components, the surface should be free of scratches and marks.
• Additional treatments such as powder coating, painting, electroplating or corrosion protection may be necessary to protect the bent part from environmental influences or to give it an aesthetic touch.
• For small batches, production can be done manually or on more universal machines, while large batches are produced more efficiently on specialized machines. The supplier should be specialized in the desired batch size in order to be able to manufacture economically.
• If prototypes are required, you should ensure that the supplier can also deliver small quantities or prototypes quickly and cost-effectively.
• Clarify the delivery times for the bent parts in advance and check whether the supplier is able to respond to changes in quantity requirements or rush orders at short notice.
• For frequently required standard bent parts, it may make sense to keep these in stock or to agree a framework agreement with the supplier to ensure fast subsequent deliveries.
• Make sure that the supplier has the relevant quality certificates (e.g. ISO 9001). This ensures consistent production quality and often also fulfills industry-specific requirements.
• Ask for test reports or quality assurance protocols, especially if safety-relevant parts are involved. Many suppliers offer quality testing of end products to ensure compliance with specifications.
• The choice of material has a major impact on costs. Talk to the supplier about alternative materials that may offer similar properties at a lower cost.
• Production costs can vary depending on the complexity of the bent part. Simple shapes are cheaper, while complex geometries or specific surface finishes can cost more.
• Ask about the costs per piece and possible price scales for larger quantities. Volume discounts can often bring considerable cost benefits for large quantities.
• An experienced supplier can provide valuable tips on material selection, shaping and cost optimization. Check whether the supplier offers technical support and design advice.
• A good supplier often offers a reliable after-sales service that can help quickly in the event of problems. Clarify in advance what support is offered in the event of a problem.
• If necessary, suppliers can often also offer pre-assembly of components or special packaging to prepare the bent parts optimally for shipping or storage.

When purchasing bent parts, it is important to precisely define the specific requirements and select a suitable supplier that offers the necessary quality standards and manufacturing options. Technical requirements such as material selection, dimensional accuracy and surface quality are just as important as operational reliability in terms of delivery time and service. A well-planned purchase of bent parts ensures durable and accurately fitting components that contribute optimally to the desired application.

Bending parts can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Bending parts from all over the world can be found on Exportpages.