Conveyors Manufacturers online

Conveyors are used to transport goods, materials and products in a wide range of industries and applications, from mining to logistics.

Conveyors are central components in material flow and conveyor technology. The correct use and selection of conveyor belts is crucial for the efficiency and effectiveness of the entire conveying process.

Below you will find the types and application areas of conveyors as well as their advantages:

Types of conveyors:

1. Belt conveyors:
Consist of an endless belt that runs on rollers. They are widely used and versatile, especially for the transportation of unit loads and bulk goods.

2. Chain conveyors:
Use a chain as a means of transportation, ideal for heavy loads and harsh environments. Often used in automotive production or mining.

3. Hinged belt conveyors:
Consist of metal plates attached to a hinge. They are suitable for transporting sharp-edged or hot materials.

4. Roller conveyors:
Consist of a series of freely rotating rollers on which products are moved by gravity or mechanical drive. Often used in warehouses and sorting systems.

5. Screw conveyors:
Use a rotating screw to transport bulk materials such as grain or chemicals. Suitable for conveying in closed systems.

6. Vacuum and air conveyors:
Use air pressure or vacuum to transport light or powdery materials, such as in the pharmaceutical or food industry.

Application areas of conveyors:

1. Industry and production:
Conveyors are used in production lines and assembly processes to transport workpieces or components between different stages of production.

2. Food industry:
To transport food through various processing stages such as washing, cutting, sorting, baking and packaging.

3. Mining and quarrying:
Used to transport raw materials such as ore, coal, gravel and sand from extraction sites to processing plants or storage facilities.

4. Logistics and warehousing:
In warehouses, distribution centers and airports, conveyors are used to move, sort and store packages, luggage or products.

5. Recycling and waste management:
Used in sorting facilities for waste and recycling materials to efficiently separate and transport different types of materials.

6. Agriculture:
For transporting grain, fruit, vegetables or fertilizers in agricultural operations and processing plants.

7. Pharmaceutical and chemical industry:
For the safe transportation of chemicals, tablets, packaging and other products, often under controlled conditions.

Advantages of using conveyors:

• Conveyors enable continuous, automated material transportation, which increases efficiency in production and logistics processes.
• The automation of material transport reduces labor costs while increasing transport speed.
• Conveyors can be adapted to the specific requirements of the application, be it through the selection of different materials, drives or controls.
• They reduce the physical strain on employees and minimize the risk of injuries caused by heavy lifting or manual handling.
• Compared to other transportation methods, such as forklifts or trucks, conveyor belts can be significantly more energy efficient, especially over short to medium distances.

Conveyors are versatile and efficient transportation solutions for a variety of applications in industry, logistics, agriculture, recycling and many other sectors. Choosing the right type of conveyor depends on factors such as the material being conveyed, the environmental conditions, the conveying capacity and the specific requirements of the application. Regular maintenance and inspection is crucial to maximize service life and minimize operating costs.

Here are the key criteria to look out for when buying conveyors:

When purchasing conveyors, there are several aspects that need to be considered to ensure that the conveyor system selected meets the requirements of the specific application.

• Consider the weight, size, shape, temperature, humidity and surface characteristics of the material being conveyed. Sharp, abrasive or sticky materials require special belts or chains.
• The maximum capacity of the conveyor should correspond to the amount of material to be transported to ensure an even material flow.
• Belt conveyors are versatile and widely used, ideal for transporting unit loads and bulk materials. They are available in various materials (rubber, PVC, PU) and are suitable for a wide range of applications.
• Chain conveyors are suitable for heavy loads and harsh environments. They are ideal for use in heavy industry, e.g. in foundries or steelworks.
• Hinged belt conveyors are robust and suitable for sharp, hot or heavy materials, e.g. in metal processing.
• Roller conveyors are often used to transport parcels, boxes and other rigid goods in warehouses and distribution centers.
• Screw conveyors are suitable for transporting powdery or granular materials. They are ideal for closed systems.
• Vacuum and air conveyors are designed for light or powdery materials, such as those used in the food or pharmaceutical industries.
• The conveyor belt length and height will influence the choice of drive, support rollers and belt type. A longer conveyor belt may require a more powerful drive or additional support rollers.
• The required speed depends on the application (e.g. high-speed conveying in sorting systems). The control system should be precisely adjustable to optimize the material flow.
• A conveyor with a steep angle of inclination may require special belts with profiles or cross strips to prevent the conveyed material from slipping.
• Rubber conveyor belts are abrasion resistant, robust and suitable for heavy or sharp materials. Ideal for applications in harsh environments, such as mining or quarries.
• PVC or PU conveyor belts are lightweight and flexible. They are suitable for use in the food and pharmaceutical industries. These materials are easy to clean and often meet strict hygiene standards.
• Metal conveyor belts are heat-resistant and strong. Very suitable for transporting hot or sharp materials such as in metal processing.
• Antistatic and fire-retardant materials are required for special applications such as in the chemical industry or in potentially explosive atmospheres.
• The conveyor should be able to withstand the extreme temperatures to which it may be exposed in the application (e.g. at very high or very low temperatures).
• When used outdoors or in humid or corrosive environments, corrosion-resistant materials should be used, such as stainless steel or coated components.
• In environments with a lot of dust or moisture, conveyors with suitable protection classes (IP protection class) should be selected to minimize wear and extend the service life.
• Choose a drive motor that offers sufficient power but is also energy efficient. A frequency-controlled drive can increase energy efficiency by adjusting the speed of the conveyor belt as required.
• Direct drives are often more efficient and require less maintenance, while chain drives can be more robust in heavier applications.
• Ensure that the conveyor has adequate safety devices such as emergency stop switches, protective covers and light barriers.
• Make sure that the conveyor meets all relevant safety standards and certificates, such as CE marking, ATEX for potentially explosive environments or FDA approvals for food applications.
• A conveyor that is easy to maintain can minimize downtime. Pay attention to easily accessible parts and components and the availability of spare parts.
• A conveyor with automatic tensioning reduces maintenance by automatically adjusting the belts to the correct tension.
• Evaluate the total cost of the conveyor system, including installation, commissioning and any adjustments.
• Consider operating costs, including energy consumption, maintenance and spare parts.
• A less expensive conveyor may have higher operating costs and a shorter service life. Therefore, an overall assessment of the costs over the entire life of the system should be made.
• A modular system can be more easily adapted to changing requirements, e.g. a change in layout or an increase in production capacity.
• Make sure that the conveyor can be adapted to specific requirements, such as special materials, different speeds or changing environmental conditions.
• The conveyor should be easy to integrate into the existing infrastructure and production or logistics processes.
• Check the compatibility of the conveyor with existing control systems and automation solutions to ensure seamless integration.

When purchasing a conveyor, it is important to consider the specific requirements of the application, including the type of material being conveyed, the operating environment, the capacity and speed required, as well as maintenance and safety requirements. Careful selection can maximize the efficiency and effectiveness of material handling while minimizing operating costs.

Conveyors can be sourced from a variety of suppliers. Comprehensive information about manufacturers and suppliers of Conveyors from all over the world can be found on Exportpages.