Temperature sensors Manufacturers online

Temperature sensors are devices that are used to measure the temperature of a medium or an environment.

They play a central role in numerous industrial, scientific and everyday applications.

The following is an overview of how temperature sensors work, the types and uses of temperature sensors and current trends in their development:

How temperature sensors work:

The way a temperature sensor works is based on the fact that physical properties of materials change as a function of temperature. Depending on the underlying principle, temperature sensors can be divided into different types:

Types of temperature sensors:

1. Resistance temperature sensors (RTD):
   Principle: The electrical conductivity of a material changes with temperature.
   Typical materials: Platinum, nickel, copper.
   Advantages: High accuracy, long-term stability.
   Areas of application: Industrial measurements, laboratory environments, HVAC systems.
2. Thermocouples:
   Principle: A voltage (Seebeck effect) is generated when two dissimilar metals are joined and there is a temperature difference at their junctions.
   Advantages: Wide temperature range, robust construction.
   Areas of application: High temperature measurements, manufacturing processes.
3. Semiconductor temperature sensors:
   Principle: Semiconductor materials (e.g. silicon) react to temperature changes by changing their electrical properties.
   Advantages: Inexpensive, small, easy to integrate.
   Areas of application: Electronics, household appliances, automotive industry.
4. Infrared temperature sensors:
   Principle: Measure the infrared radiation emitted by objects.
   Advantages: Non-contact measurement, suitable for moving objects or objects that are difficult to access.
   Areas of application: Medicine (e.g. clinical thermometers), monitoring of hot surfaces.
5. Liquid and bimetal thermometers:
   Principle: Temperature changes cause volume changes in a liquid or bending of a bimetallic strip.
   Advantages: Mechanically robust, independent of power supply.
   Areas of application: Analog thermometers, safety devices.

Use of temperature sensors:

Temperature sensors are used in many areas, from simple household applications to specialized industrial processes.

1. Industrial applications:
monitoring and controlling temperatures in production facilities, e.g. in the chemical industry.
Integration in machine control systems to ensure optimum operating conditions.
monitoring temperatures in power plants, wind turbines and air conditioning systems.

2. Medical applications:
Contactless thermometers and sensors for measuring body temperature.
Thermography in diagnostics for the early detection of diseases.
Precise temperature control in laboratories for biomedical studies.

3. Household applications:
Oven and refrigerator thermometers.
Thermostats in heating and cooling systems.
Smoke detectors with temperature measurement function.

4. Automotive industry:
monitoring coolant and oil temperatures in engines.
Ensuring optimum temperature control in air conditioning systems.
monitoring brake or tire temperatures.

5. Research and development:
Investigating the thermal properties of new materials.
Temperature management in microchips and batteries.
Monitoring weather and climate data.

Current trends in the development of temperature sensors:

• Increased use of smart temperature sensors that transmit data in real time.
• Development of sensors with minimal energy consumption.
• Ultra-small sensors for wearables and medical implants.
• Advances in calibration and signal processing.

Temperature sensors are an integral part of modern life and are constantly evolving to meet growing demands.

Here is an overview of the most important points to consider when buying temperature sensors.

Purchasing temperature sensors requires careful consideration to ensure that the sensors selected meet the requirements of the intended application.

• Choose sensors with a suitable temperature measurement range that cover the minimum and maximum temperatures of your applications.
• Consider safety margins to withstand overheating or extreme conditions.
• Determine the required accuracy of the measurement (e.g. ±0.1 °C or ±2 °C).
• Precision sensors are important in laboratory and medical applications, while industrial applications often allow greater tolerances.
• Consider the speed at which the sensor responds to temperature changes.
• Fast response times are particularly relevant in dynamic processes or safety applications.
• Check whether the sensor is suitable for extreme environmental conditions:
• Mechanical loads: Vibrations, shocks.
• Chemical loads: Corrosive or aggressive media.
• Protection classes: IP rating for water and dust tightness.
• Choose a design that can be easily integrated into your application:
• Miniature sensors for tight installation locations.
• Robust housings for industrial applications.
• Contactless sensors (e.g. infrared) for difficult measuring conditions.
• Clarify how the sensor is to be mounted (e.g. screw thread, flange, adhesive mounting).
• Note whether accessories such as protective tubes, brackets or extensions are required.
• Make sure that the electrical connection is compatible:
• Cable outlet, plug connections or wireless interfaces.
• Cable length and temperature resistance of the connection material.
• Select the appropriate output signal according to your application:
• Analog: Voltage (e.g. 0-10 V), current (e.g. 4-20 mA).
• Digital: I2C, SPI, Modbus, CAN bus.
• Digital signals often offer higher accuracy and less interference.
• Check whether the sensor can be easily integrated into existing control or monitoring systems.
• Look for calibration options and software support.
• Check if the sensor is pre-calibrated or if third party calibration is required.
• For highly sensitive applications, certificates (e.g. ISO 9001, NIST, DAkkS) are important.
• Evaluate the total cost of ownership, including purchase price, installation, maintenance and spare parts.
• High quality sensors can be more cost effective in the long term as they often last longer and are more stable.
• Long-term stable sensors reduce maintenance costs and increase measurement accuracy.
• Clarify availability and delivery times, especially for projects with tight schedules.
• Ensure that spare parts are available quickly.
• Ensure that the sensor complies with relevant standards: CE marking for EU markets. ATEX certification for potentially explosive environments. FDA or GMP compliance for medical or pharmaceutical applications.
• Ensure that the sensor does not pose a hazard, e.g. due to overheating or electrical faults.
• Clarify whether customized solutions are possible, e.g. special designs or calibrations.
• Check whether the manufacturer offers maintenance support and training.
• Check whether the sensor can be easily replaced if it fails.
• Consider environmentally friendly and energy-efficient models.
• Look for recyclable materials or environmentally friendly manufacturing processes.

With these criteria, you can ensure that the temperature sensor you select meets the requirements of your specific application and provides long-term value.

Temperature sensors can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Temperature sensors around the world on Exportpages.