Conveyor systems Manufacturers online

Conveyor systems enable the efficient transportation of materials, goods or products within industrial plants, warehouses or conveyor lines.

They are indispensable components of modern logistics and production processes.

Below you will find information on how conveyor systems work, their types and where they are used, as well as their advantages:

How conveyor systems work:

Conveyor systems are mechanical systems that transport materials over defined distances. They are usually moved by electric drives, gravity or pneumatic systems.

Main components:

1. Drive systems: electric motors, hydraulic or pneumatic drives.
2. Conveyor mechanism: belts, chains, rollers or spirals.
3. Frame and supports: The structure for stability and load.
4. Control systems: Automatic sensors, PLC control or manual operation.

Types of movement:

1. Continuous: Steady flow of material e.g. conveyor belts.
2. Intermittent: Intermittent operation for targeted positioning e.g. pallet conveyors.

Control and automation:

1. Modern conveyor systems are often equipped with PLC controls (programmable logic controllers) that automate and monitor the material flow.
2. Sensors measure the speed, weight or position of the transported goods.

Types of conveyor systems and where they are used:

Mechanical conveyor systems:

1. Conveyor belt systems:
   Use: Logistics centers, airports, mining.
   Advantages: Cost-effective, simple installation.
   Example: Transport of parcels in the mail order business.
2. Roller conveyors (gravity-driven or motorized):
   Use: Production lines, packaging industry.
   Advantages: Energy-efficient, especially with gravity drive, low maintenance.
   Example: Pallet transport in warehouses.
3. Chain conveyors:
   Application: Automotive industry, heavy-duty transportation.
   Advantages: High load capacity, precise control.
   Example: Conveyor lines in vehicle production.
4. Screw conveyor:
   Application: Agriculture, bulk material handling.
   Advantages: Space-saving, suitable for dusty or sticky materials.
   Example: Grain or cement conveying.
5. Apron conveyor:
   Use: Recycling plants, heavy industry.
   Advantages: High resistance, also suitable for hot materials.
   Example: Transport of scrap metal.
6. Vibratory and vibrating conveyors:
   Application: Transport of all types of bulk materials.
   Advantages: Very robust, low maintenance.
   Example: Transport of screws, seals or smaller assemblies to the place of use.

Pneumatic and hydraulic conveyor systems:

1. Pneumatic conveying systems (compressed air or vacuum conveying):
   Application: Chemical and food industry.
   Advantages: Closed transport (hygienic, dust-free).
   Example: Powder transport in the pharmaceutical industry.
2. Hydraulic conveying systems:
   Application: Ship loading, open-cast mining.
   Advantages: High transport capacity, robust design.
   Example: Transport of gravel and sand.

Special conveyor systems:

1. Bucket chain conveyors:
   Application: Cement and food industry.
   Example: Transport of grain or cement in silos.
2. Overhead conveyors (Power & Free systems):
   Use: paint lines, automotive production:
   Example: car parts in paint shops move on autonomously:
3. Vertical and inclined conveyors:
   Use: High-bay warehouses, production plants.
   Example: Pallet lift in logistics centers.

Use of conveyor systems:

1. Industry and manufacturing:
Material transportation between production stations.
Automated assembly lines.
Welding and painting systems.

2. Logistics and warehousing:
Automated sorting systems.
Order picking in high-bay warehouses.
Conveyor belts at airports (baggage transportation).

3. Mining and raw materials industry:
Transportation of ores, coal and bulk materials.
Bucket chain conveyors for vertical movements.

4. Food and pharmaceutical industry:
Hygienic transportation of grain, flour or tablets.
Pneumatic systems for packaging lines.

5. Recycling and waste disposal:
Waste sorting systems with conveyor belts.
Scrap conveyors for metal recycling.

Advantages of conveyor systems:

• Increased efficiency through faster and continuous material movement.
• Automation potential by reducing manual work and errors.
• Lower risk of injury compared to manual handling.
• Modularly expandable for different requirements.

Conveyor systems are a key component of modern production and logistics processes. They improve efficiency, reduce manual work and optimize the material flow. When choosing the right system, factors such as material type, transport route, degree of automation and maintenance requirements are decisive. With increasing digitalization and sustainable technologies, the future of conveyor technology will be even more efficient and environmentally friendly.

Here are the most important aspects to consider when purchasing conveyor systems:

Buying conveyor systems is a strategic investment that has a significant impact on production and logistics processes. A well-planned purchase improves efficiency, reduces operating costs and increases competitiveness.

• Before a conveyor system is purchased, a detailed needs analysis should be carried out. The following questions should be clarified:
• Which materials or products are to be transported?
• Which transport routes are required?
• What throughput is required?
• What level of automation is required?
• What are the environmental and safety requirements?
• Depending on the area of application, there are different conveyor systems with specific advantages:
• Conveyor belt systems:
• Ideal for the continuous transportation of parcels, bulk goods or crates.
• Flexible for various industries (logistics, mining, food).
• Roller conveyors (motorized or gravity-driven):
• Suitable for pallets, boxes and heavy loads.
• Suitable for production and packaging lines.
• Chain conveyors:
• Perfect for heavy or bulky goods.
• Often used in the automotive industry and heavy industry.
• Pneumatic conveyors:
• Good for dusty or hygiene-sensitive products (powders, granulates).
• Used in the chemical, food and pharmaceutical industries.
• Vertical and overhead conveyors:
• Necessary for transportation between different floors.
• Common in high-bay warehouses and assembly lines.
• Screw conveyors:
• Specifically for bulk materials such as grain or cement.
• Oscillating and vibrating conveyors:
• Transporting screws, seals or smaller assemblies to the point of use.
• A comparison of different conveyor types helps to find the best solution for individual requirements.
• Which automation and which control systems make sense for the conveyor system to fulfill its tasks?
• PLC control (programmable logic controller) for precise automation. Integration into existing systems (ERP, MES, WMS)
• Industry 4.0 and IoT (Internet of Things). Sensors for recording data (throughput, temperature, wear), predictive maintenance
• A flexible control system allows subsequent adaptations to new requirements
• Does the conveyor system meet all relevant standards, e.g. CE marking, ISO standards?
• In addition to the purchase price, all costs should be considered over the entire service life of the conveyor system.
• How high are the acquisition costs including the purchase price, transportation and installation costs?
• What is the return on investment (ROI) for the purchase? How long does it take to amortize the investment?
• Carry out a Total Cost of Ownership (TCO) analysis to assess the long-term costs.
• After delivery, ensure that the conveyor system can be installed and operated correctly.
• Plan training and instruction at an early stage to ensure rapid deployment.
• Regular maintenance and a secure supply of spare parts are necessary to ensure that the conveyor system runs efficiently over the long term.
• It therefore makes sense to conclude a maintenance contract with the manufacturer to avoid unplanned downtime.

The purchase of conveyor systems requires careful planning and consideration of many factors.
By making a well-thought-out decision, companies can increase their efficiency, reduce operating costs and ensure sustainable production!

Conveyor systems can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Conveyor systems from all over the world can be found on Exportpages.