Screw conveyors Manufacturers online

Screw conveyors are mechanical conveying systems that transport bulk materials in a pipe or trough using a rotating screw shaft.

They are often used in agriculture, industry and construction to efficiently move materials such as grain, cement or granules and work on the principle of a rotating spiral (screw).

Here is a brief overview of how screw conveyors work, the types of screw conveyors, their uses and benefits, and the challenges of using them:

How screw conveyors work:

Structure:
The screw conveyor consists of a screw blade (screw flight) wrapped around a central axis. This screw blade is installed in a pipe or trough and rotates around an axis, which transports the material along the screw. Depending on the application, the screw can be installed horizontally, vertically or at an angle.

Mode of operation:
As the auger rotates, it pushes the material in front of it, transporting it in the desired direction. The conveying speed depends on the speed of the screw, the diameter and the pitch of the turns. Gravity plays a particularly important role in vertical screw conveyors, where it must be overcome in addition to the material resistance.

Types of screw conveyors:

1. Tubular screw conveyors: These screws are located entirely in a tube and are particularly suitable for closed systems in which the material must be protected from environmental influences.
2. Trough screw conveyors: They are open or partially closed and are well suited for larger material quantities or for use in applications that are not dust-tight, such as cement or waste management.
3. Vertical screw conveyors: These screws are designed to transport materials vertically, but they require a stronger drive to move the material upwards.

Uses of screw conveyors:

1. Agriculture:
Grain processing: screw conveyors are used in silos and storage facilities to transport, load and unload grain.
Animal feed production: They transport raw materials such as corn or soybeans and mix them for the production of animal feed.

2. Food industry:
Powdered and granulated foodstuffs such as sugar, flour, cocoa or coffee are transported efficiently using screw conveyors.
They are also used for dosing and filling products into packaging.

3. Construction and cement industry:
In cement production and construction, screw conveyors are used to transport bulk materials such as sand, cement or gravel.
They are ideal for use in mixing plants where precise quantities of material are required.

4. Plastics and recycling industry:
Plastic pellets and recycled materials are fed into extruders or moved through various processing steps using screw conveyors.
Screw conveyors are also used in recycling plants to convey waste or recyclable materials.

5. Waste and water management:
Screw conveyors are used in sewage sludge conveying and the transportation of more solid waste material.
They can handle both dry and wet materials, which is why they are often used in sewage treatment plants.

6. Chemical industry:
Screw conveyors transport powders and granular chemical substances, especially in processes that require precise dosing and mixing.

Advantages of using screw conveyors:

• Screw conveyors allow for continuous and uniform material handling, making them ideal for many industrial applications.
• Screw conveyors can be used both horizontally and vertically, which makes them flexible in terms of space utilization.
• The material is protected from dust, moisture or contamination, especially in closed tubular screw conveyors.
• Screw conveyors can be customized depending on the material, throughput and conveying path, which makes them versatile.
• They are relatively simple in design and require less maintenance compared to other conveyor systems such as belt or chain conveyors.

Challenges of screw conveyors:

• Depending on the materials being conveyed and the type of screw, wear can occur, especially if abrasive materials such as sand or cement are being conveyed.
• Screw conveyors are not suitable for very long conveying distances, as otherwise they consume too much energy and the efficiency decreases.
• The conveying volume is limited compared to other systems such as belt conveyors or pneumatic conveyors, especially for larger quantities of material.

Screw conveyors are a versatile and efficient solution for transporting bulk materials in many industries. They offer advantages such as continuous, space-saving transportation and flexible adaptation options for different materials and conveying routes. Screw conveyors are particularly indispensable in agriculture, the construction industry, food and chemical production.

Here is an overview of the most important points to consider when purchasing screw conveyors:

When buying screw conveyors, there are several important aspects to consider to ensure they are ideal for the application in question. The right choice depends on factors such as the material to be transported, the conveying capacity and the design of the screw conveyor.

• For abrasive materials such as sand, gravel or cement, the screw conveyor should be made of wear-resistant material. Hardened steel or bimetallic coatings are often used here, which significantly extend the service life of the screw.
• In environments that convey chemically aggressive or moist materials, stainless steel or special corrosion-resistant coatings are required to protect the screw from damage.
• In the food and pharmaceutical industries, the material of the screw must be food-compliant, usually stainless steel is used here, which is easy to clean and meets hygienic requirements.
• The desired flow rate (in kg/h or m³/h) is a decisive factor. The screw conveyor must be able to handle the required material throughput without clogging or inefficient operation.
• The length and orientation (horizontal, vertical or inclined) of the conveyor section influences the screw design and the drive required. Vertical or steeply inclined screws require more energy and an adapted design.
• The screw profile (the shape and pitch of the turns) should be matched to the material and the conveying process. Materials with different flow characteristics, such as powders, granulates or sewage sludge, require adapted screw shapes.
• The speed of the screw influences the conveying speed and the conveying capacity. Too high a speed can damage the material, too low a speed can lead to blockages. The speed must be adjusted according to the material properties and the area of application.
• The drive motor must be powerful enough to cope with the desired conveying volume and conveying distance, especially with heavier or compacted materials. Motorization that is too weak can lead to breakdowns and increased wear.
• Variable speed control can be advantageous to flexibly adapt the conveying speed to different production conditions. This option is particularly important if the screw is to be used in different processes or if the amount of material varies.
• The screw conveyor should be easy to clean and maintain, especially in industries where frequent cleaning is required, such as the food or pharmaceutical industries.
• Screws where the wear-prone parts (e.g. screw blades, bearings or seals) can be easily replaced reduce downtime and lower long-term maintenance costs.
• It is important to understand how the material to be conveyed flows. Powders, granules and fibrous materials have different flow characteristics. Materials that tend to clump or stick may require special screw designs (e.g. with a scraper function) to ensure a continuous flow.
• High density materials require stronger screw conveyors to cope with the increased pressure and resistance in the screw tube.
• With a trough conveyor, the material can be easily controlled or removed, while a tube conveyor is better suited for closed systems where the material must be protected from contamination.
• Depending on the installation location, it may be necessary to operate screw conveyors in an inclined or vertical position. It is important that the screw is designed for the appropriate angle as this will affect the conveying capacity.
• In environments where dust-explosive materials are conveyed (e.g. flour, coal), screw conveyors must meet appropriate safety standards, such as ATEX-compliant design.
• Safety devices: The screw conveyor should have safety features such as emergency stop switches and guards to ensure safe operation, especially when conveying hazardous materials.
• In the food and pharmaceutical industries, screws and components must be easy to clean and designed with as few corners and edges as possible to avoid contamination. Stainless steel and hygienic designs are crucial here.
• Depending on the place of use (e.g. outdoors or in aggressive environments), the screw must be resistant to environmental influences such as moisture, extreme temperatures or chemicals.
• The price of the screw conveyor should be in proportion to its service life, wear resistance and performance. It is worth investing in high-quality materials in order to reduce operating costs in the long term through less maintenance and less wear.
• In addition to the purchase costs, energy consumption and long-term maintenance requirements should also be taken into account, as this has a significant impact on the total cost of ownership.

When purchasing screw conveyors, the choice of material, screw geometry, conveying capacity and drive system are the most important factors. It is crucial that the screw conveyor is adapted to the material to be conveyed and the specific application to ensure an efficient and durable solution. Ease of maintenance, safety aspects and special industry requirements, such as hygiene standards, also play a major role. A good price-performance ratio should always be considered in the context of the long-term operating costs and reliability of the screw conveyor.

Screw conveyors can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Screw conveyors from all over the world can be found on Exportpages.