Power supply lines Manufacturers online

Power supply lines are systems or devices that conduct electrical energy from a source (e.g. a power grid, generator or battery) to a consumer (e.g. machines, devices or systems).

They are a central component of electrical systems and ensure the safe, reliable and efficient transportation of energy.

Below you will find an overview of the functionality and types of power supply lines, as well as an overview of the areas of application and their advantages:

How power supply lines work:

Power supplie lines work on the basis of fundamental physical laws, in particular Ohm's law and electrodynamics:

1. Energy source:
2. The power supply line starts at the energy source that provides electrical energy (e.g. mains voltage, direct or alternating current generators, solar cells).
3. Line connection: Energy is transmitted via cables, busbars, sliding contacts or other conductor systems.
   Cables: Flexible or rigid electrical conductors used to transport electricity over long distances.
   Busbars: Metallic rails used in industrial applications or control cabinets.
   Sliding contacts: Mobile contact mechanisms, e.g. in crane systems or streetcars.
4. Protection mechanisms: Fuses, switches and monitoring devices protect against overloads, short circuits or other faults.
5. Adaptation: Transformers or voltage transformers ensure that the energy reaches the consumer at the right voltage and frequency.

Types of power supply lines:

1. Wired power supply lines:
   Flexible power cables (PVC, rubber, high-performance cables).
   Permanently installed lines in buildings or systems.
2. Contactless power supply lines:
   Inductive transmission (wireless power transmission).
   Capacitive power transmission (less common).
3. Mechanical power supply lines:
   Busbars and sliding contacts for mobile applications.
   Slip rings for rotating systems (e.g. wind turbines).

Use of power supply lines:

power supply lines are used in a variety of applications and industries:

1. Industrial applications:
Machinery: supplying power to production machines, robots or CNC systems.
Conveyor systems: Slip ring transmissions or conductor rails in automated systems.
Cranes: Use of power supply systems with cable reels or sliding contacts.

2. Transportation:
Rail vehicles: overhead lines and current collectors for trains, streetcars or subways.
Electric vehicles: Charging stations and wireless charging systems.

3. Building technology:
Power supply systems: electrical wiring networks for lighting, air conditioning systems or electrical appliances.
Intelligent buildings: Energy distribution in smart home systems.

4. Renewable energies:
Connecting solar panels or wind turbines to the grid via special power supply systems.

Advantages of modern power supply lines:

• Customizable for stationary and mobile applications.
• Modern materials and protective mechanisms prevent failures.
• Minimal energy loss thanks to improved technologies.
• Advanced protection systems and insulation materials.

In summary, power supply lines are essential for the operation of modern technologies and are customized according to requirements to ensure efficiency, safety and reliability.

Here is an overview of the most important criteria to consider when purchasing power supply lines:

Purchasing power supply lines requires careful planning and consideration of numerous factors to ensure that the power supply line meets the technical requirements, is safe, efficient and economical.

• For linear movements: Sliding contacts, flexible cables or conductor rails for crane systems, rail vehicles, conveyor belts.
• Rotating systems: Slip rings for wind turbines, rotary tables or rotating machines.
• The power supply line must be designed for the required operating voltage. Different applications require low voltage (<1 kV), medium voltage (1 kV to 36 kV) or high voltage (>36 kV).
• Select the conductor material and cross-section according to the required current carrying capacity. Rule of thumb: Larger cross-sections reduce losses and overheating.
• Determine the required conductor material:
• Copper has excellent conductivity and load capacity, but is more expensive.
• Aluminum is cheaper and lighter, but less conductive. Larger cross-sections are therefore required.
• Hybrid materials are a combination of copper and aluminum for special requirements.
• The intended use also has an influence on the insulation material:
• PVC (polyvinyl chloride) is considered the standard material, suitable for most applications.
• Rubber is flexible and resistant to mechanical stress.
• Halogen-free insulation is recommended for high safety requirements, especially in enclosed spaces (fire protection).
• Pay attention to mechanical strength: protection against tensile forces, vibrations or loads caused by movement.
• Cables and insulation should withstand the operating conditions, e.g. extreme heat or cold (-40 °C to +120 °C or more).
• Water-resistant materials and protection classes (IP protection classes such as IP65 or IP68) for outdoor applications.
• Special requirements for salty air (e.g. in coastal areas) or in chemical environments.
• UV resistance for outdoor applications to prevent premature ageing of the insulation.
• Pay attention to the design, especially if space is limited, e.g. in switch cabinets or machine housings.
• Ensure compliance with standards and regulations: VDE, IEC, UL or other country-specific standards. RoHS conformity - no hazardous substances such as lead or cadmium. ATEX approval for potentially explosive atmospheres.
• For fire protection, give preference to halogen-free and flame-retardant materials to reduce the development of smoke and gas in the event of a fire.
• Self-extinguishing insulation is ideal for minimizing the risk of fire.
• Pay attention to protective mechanisms such as overvoltage protection, short-circuit resistance and insulation against touch voltage or earthing connections for additional protection.
• Pay attention to conductor losses and thus low resistance of the conductor material to reduce heat losses. Optimize the cross-section for long distances.
• The power supply should be able to carry both the continuous operating current and temporary load peaks without overloading.
• Shielding against electromagnetic interference (EMC), particularly important in sensitive electronic applications.
• The power supply must be compatible with existing systems or connections.
• Systems should be easy to install to save time and money.
• Consider the availability of suitable connectors, terminals, brackets and other components.
• Make a trade-off between inexpensive materials (e.g. aluminum) and more expensive but more durable solutions (e.g. copper).
• Efficient cables reduce energy losses and lower electricity costs in the long term.
• Maintenance-free systems, especially for moving applications, reduce long-term costs.
• High-quality materials with a long service life are often more cost-efficient in the long term.
• Manufacturers who can offer customized solutions or special designs are advantageous.
• Long warranty periods and reliable customer support are essential, especially for high-quality products.
• For reasons of sustainability, make sure you use sustainable and recyclable materials.
• Choose systems with minimal energy losses.
• Ensure that the materials used can be recycled at the end of their service life.

When purchasing power supply lines, it is crucial to check all technical, mechanical and economic requirements in detail. Particular focus should be placed on safety, compliance with standards and long-term efficiency. Working with experienced manufacturers or suppliers can help to find a solution that meets both current and future requirements.

Power supply lines can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Power supply lines from all over the world can be found on Exportpages.