Cable trolleys Manufacturers online

Cable trolleys are special devices that are used particularly in industry, construction or logistics to facilitate the laying of lines, cables or hoses.

They offer a safe and efficient way of routing cables and lines over certain distances without damaging or obstructing them.

Below you will find an overview of the structure, functionality and variants of cable trolleys, as well as an overview of the areas of application, advantages and information on safety and maintenance:

Structure of cable trolleys:

Cable trolleys usually consist of several components that enable the guidance, storage and movement of cables.

1. Frame: Supports the entire structure and ensures stability. Often made of robust material such as steel or aluminum.
2. Chassis: Wheels and rails that make the cable trolley mobile. In some cases, this can be an automated drive.
3. Fastening elements: Brackets or clips to hold the cables securely in place on the trolley.

How cable trolleys work:

1. Guidance: The cables are held and guided securely by rollers or guides.
2. Mobility: The trolley mechanism allows cables to be moved flexibly during work.
3. Load-bearing capacity: Cable trolleys are designed for different loads and can easily support even heavy cable harnesses or hoses
   Cable harnesses or hoses without any problems.

Special variants:

Cable bridge trolleys: For heavy cables in the energy industry.
Hose cable trolleys: Specially designed for flexible hoses, e.g. in the chemical or food industry.
Automated cable trolleys: With sensors and controls for use in modern production environments (Industry 4.0).

Typical areas of application for cable trolleys:

Festoon systems are used in various areas. Their main tasks are to guide and organize cables, especially where they have to remain in motion or require changing positions.

1. Industrial production:
For example, in automotive factories, where power or hydraulic lines are routed along production lines.

2. Construction:
For laying and organizing cables on construction sites.

3. Event technology:
For running sound, lighting or power cables in large venues.

4. Transportation:
In port terminals or railroad stations where cables or hoses need to be moved flexibly.

5. Agriculture:
For routing irrigation lines.

Advantages of use:

• Enables cables and conduits to be used in dynamic environments.
• Fast and safe laying of cables and pipes.
• Prevents damage caused by friction, knots or unintentional loads.
• Reduces the effort required by workers.

Safety and maintenance:

Cable trolleys require regular inspections to ensure safe operation:

• checking rollers for wear and regular lubrication.
• Ensure cables are firmly seated.
• Observe the maximum load capacity.
• Corrosion-resistant materials should be used for outdoor applications.

Cable trolleys are an indispensable aid in many technical and industrial applications. They combine functionality, safety and efficiency, which makes them particularly attractive for dynamic working environments. Depending on requirements, they can be customized to perform specific tasks.

Here is an overview of the most important criteria to consider when purchasing cable trolleys:

When purchasing cable trolleys, there are several factors to consider to ensure that the equipment meets the specific requirements.

• Consider the weight and number of cables that the trolleys will carry. Choose carts with sufficient load capacity to avoid damage or instability.
• Decide whether the cable trolleys need to be suitable for cables, hoses or other conduits. Some models are specially designed for certain types of cable.
• The dimensions of the cable trolleys should suit the working environment and provide sufficient space for the cables to be routed.
• For outdoor use, the cable trolleys should be weatherproof (e.g. made of corrosion-resistant materials such as stainless steel or aluminum).
• In extreme environments, e.g. high heat, cold or chemical exposure, specialized materials and coatings are required.
• Consider whether the trolleys should be manually movable or motorized. Motorized or rail-mounted models are more suitable for longer distances.
• Pay attention to quality and workmanship. The materials used have different properties:
• Steel offers high stability, is heavy, but is susceptible to corrosion even without a coating.
• Aluminum is light and corrosion-resistant, but less robust.
• Plastic is suitable for lighter loads and is often inexpensive and corrosion-resistant.
• The castors should have ball bearings and be suitable for smooth running. Make sure they are made of durable material (e.g. polyurethane or steel) and have damping properties if shocks or vibrations are expected.
• Welded seams and connections should be clean and stable to ensure a long service life.
• The brackets for the cables must be secure and easy to operate to prevent them from slipping out or getting jammed.
• Some cable trolleys have protective devices to prevent abrasion or external damage to the cables.
• Ease of use, e.g. through ergonomic handles or simple fastening of the cables, is an important criterion.
• A modular design enables adaptation to different requirements, e.g. the addition or removal of brackets.
• Cable trolleys that can be easily dismantled or folded up are ideal for mobile applications.
• In modern applications (e.g. Industry 4.0), motorized or automated cable trolleys with sensors and control systems can be useful.
• Some models offer additional features such as cable protection devices, storage boxes or special adapters.
• Make sure that the trolley system can be expanded if necessary, e.g. with additional cable guides or brackets.
• Set the available budget in relation to the requirements. High-quality materials and additional functions cost more, but often also offer greater durability and safety.
• Check whether the cable trolleys are low-maintenance and whether spare parts are readily available.
• Ensure that the manufacturer offers a sufficient warranty period and reliable customer service.
• Look for safety and quality certificates, such as CE marking or ISO standards.
• If possible, test the cable trolleys in the intended working environment.
• Use test reports and compare models in terms of functionality, safety and price.

Suitable cable trolleys should be perfectly matched to your specific requirements. Carefully weigh up technical aspects, quality, safety and cost-effectiveness before making a decision.

Cable trolleys can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Cable trolleys from all over the world can be found on Exportpages.