SMD components Manufacturers online

SMD components (surface-mount devices) are electronic components that are mounted directly on the surface of printed circuit boards without the need for drill holes.

Today, they are the standard in almost all modern electronic devices, as they enable a compact, automatable and cost-efficient design.

Below you will find an overview of how they work, the types of SMD components and an overview of their use and benefits:

How SMD components work:

SMD components are placed on the PCB using solder paste and soldered firmly using the reflow or vapor phase soldering process.
The electrical connections are located as pads, legs or soldering surfaces directly on the underside of the component or on the component edges.
Due to their low mass and short connection paths, they enable lower inductances, faster switching processes and a high packing density on the circuit board.

Types of SMD components:

SMD components exist in numerous designs and fulfill a variety of tasks:

1. Passive components:
   These include resistors, capacitors, inductors and ferrites. They are used for current limiting, energy buffering, filtering and interference suppression.
2. Active semiconductors:
   ICs, microcontrollers, transistors, diodes, voltage regulators and power devices. They perform complex logical, analog or digital tasks.
3. Optoelectronic components:
   LEDs, photodiodes and optical sensors, often in miniature designs for display technology, lighting or signaling.
4. Mechanical/electromechanical SMDs:
   Switches, connectors, relays, crystals and MEMS sensors (e.g. gyroscopes, acceleration sensors).
   They offer mechanical functions in an extremely compact form.
5. Power components:
   SMD FETs, driver stages or power ICs for power supply units, motor controllers or DC/DC converters.

Use of SMD components:

Due to their miniaturized, solderable design, SMD components are used in almost all industries:

1. Tablets, consumer electronics:
They enable highly integrated, compact designs.

2. Automotive industry:
In control units, sensors and driver assistance systems.

3. Medical technology:
For compact, precise measuring and diagnostic devices.

4. Industrial automation:
In control units, IoT modules and in sensor technology.

5. Aerospace:
Use in high-reliability miniature assemblies.

6. Communication technology:
In smartphones, radio modules, routers and 5G hardware.

7. Energy systems:
In power management systems and charging electronics.

Their use enables complex electronics even on small PCBs and the production of large quantities through automated manufacturing.

Advantages of SMD components:

• Very compact design: High packing density enables small and powerful devices.
• Automated and cost-effective production: Pick-and-place assembly and reflow soldering increase efficiency and precision.
• Improved electrical properties: Short connection paths reduce parasitic inductances and enable higher switching frequencies.
• Low mass and high robustness: Resistant to shocks and vibrations.
• Wide variety of designs: From mini chips to powerful modules.
• Design flexibility: PCBs can be assembled on both sides.

SMD components have fundamentally shaped modern electronics, as they enable high packing density, outstanding electrical properties and fully automated processing. Due to their diversity, miniaturization and reliability, they are suitable for almost all electronic applications - from high-performance devices to compact everyday products - and thus form the basis for efficient, powerful and cost-effective electronics production.

Below you will find an overview of the most important points to consider when purchasing SMD components:

When purchasing SMD components, it is not just the unit price that matters, but a variety of technical, quality and logistical factors. Even small errors in the selection process can lead to production problems, faulty circuits or subsequent failures that result in high costs.

• First of all, it must be clear which type of component is required - resistor, capacitor, inductor, diode, transistor, IC or special semiconductors. Each component has different requirements.
• The electrical values must be precisely defined. For resistors, for example, ±1 % or ±0.1 % is common for precision applications, for capacitors ±5 % or better. For ICs, parameters such as operating voltage, logic level or gain are decisive.
• Components must withstand voltages and currents, including safety margin. The maximum reverse voltage plays a role for semiconductors, the forward voltage for LEDs and the load capacity for resistors.
• Depending on the application, ESR, impedance, switching speed, low noise, leakage current, capacitance or resistance changes over temperature and voltage can be critical.
• SMD components are supplied in standardized sizes, e.g. 0201, 0402, 0603, 0805, 1206, QFN, SOIC, TSSOP. The selected design must fit the PCB mechanically and be suitable for the placement machine.
• The polarity of polarized components such as tantalum, electrolytic capacitors and LEDs must not be reversed. Purchasing and production must ensure that components are correctly specified, labeled and assembled.
• The components must be able to withstand mechanical stress (bending of the PCB, vibration, impact), temperature influences and moisture. ESD sensitivity is particularly important for semiconductors.
• Many components meet standard temperatures such as -40 °C to +85 °C, for automotive or industrial applications -55 °C to +150 °C may be required.
• Preference should be given to manufacturers with stable, certified production such as ISO 9001, AEC-Q200 for automotive, special industrial qualifications.
• The service life is particularly important for electrolyte, tantalum and polymer-based components. Specification e.g. 2000 h at 105 °C. Semiconductor components also have specified MTBF values.
• Capacitance, resistance or other parameters must remain stable over time and temperature.
• Consistent quality across different delivery batches, traceability and access to test reports and data sheets are crucial.
• Taping for automatic assembly, trays or bulk goods for special processes. The packaging must be suitable for production.
• For hygroscopic components such as tantalum or certain ICs, humidity indicators, dry bag packaging and storage in a dry environment are important.
• Long-term availability is crucial for projects lasting several years. Second source strategies and discontinuation management (PCN/EOL) must be considered.
• The unit price is only part of the total cost. Assembly costs, warehousing, failure risks, rework or redesign in the field must be included.
• RoHS, REACH, industry-specific standards must be met. In many industries, non-compliance can block the supply chain.
• Environmental compatibility of components and packaging is an additional aspect that is becoming increasingly relevant.

The purchasing of SMD components requires careful coordination between development, quality assurance, production and purchasing. Only by taking electrical, mechanical, qualitative and logistical factors into account can components be selected that are reliable, durable, cost-efficient and suitable for production. A decision focused purely on the unit price can result in expensive production problems, warranty claims or rework.

SMD components can be sourced from various suppliers. Comprehensive information about manufacturers and suppliers of SMD components from all over the world can be found on Exportpages.