SMD capacitors Manufacturers online

SMD capacitors are capacitors that have been specially developed for surface-mount technology (SMT).

Unlike wired versions, they are soldered directly onto the circuit board and therefore enable more compact, automated production.

Below you will find an overview of the functionality, designs and technologies, production and materials of SMD capacitors, as well as an overview of their typical use and their advantages and disadvantages:

How SMD capacitors work:

SMD capacitors essentially consist of two conductive surfaces (electrodes) separated by a non-conductive material (dielectric). They store electrical energy in the form of an electric field between these plates.

When a voltage is applied, positive and negative charges accumulate on the opposite plates. When discharging, current flows back into the circuit. This ability to store and release charge is called capacitance and is measured in farads (F).

The capacitance depends on the area of the plates, the distance between them and the dielectric constant of the dielectric.

Designs and technologies of SMD capacitors:

SMD capacitors come in very different technologies and shapes. They are manufactured in tiny standardized sizes, e.g. 0402, 0603, 0805 etc..

The most important SMD capacitor technologies are

1. Ceramic capacitors:
   Most widely used, for decoupling, filtering and high frequency applications.
   They use ceramic as a dielectric and can achieve very high capacitance values with a small volume in multilayer construction (MLCC - Multilayer Ceramic Capacitor).
2. Tantalum capacitors:
   Polarized, with high capacitance density and stable behaviour.
   Good for smoothing and buffering.
   They are more sensitive to overvoltage.
3. Aluminum electrolytic capacitors:
   Also polarized, for larger capacitances e.g. uF to mF range in compact SMT design.
   They are good for low-frequency smoothing and energy storage.
4. Film capacitors (more rarely in SMD):
   For precise, stable capacitance values with a low dissipation factor.

The choice of technology depends on dielectric strength, capacitance requirements, loss behavior, stability and price.

Production and materials of SMD capacitors:

SMD capacitors are created from highly automated processes.

1. Ceramic capacitors are built up in layers and sintered.
2. Tantalum capacitors are made from pressed tantalum powder and electrolytes.
3. Aluminum electrolytic capacitors use rolled aluminum foils and electrolytes, encapsulated in an SMD-compatible housing.

The standardization of sizes enables global interchangeability and facilitates automated production.

Typical use of SMD capacitors:

SMD capacitors are an indispensable part of electronics. Typical areas of application are:

1. Decoupling and bypass:
Close to IC supply pins, they prevent voltage drops and filter interference.
MLCCs are used en masse here.

2. Smoothing:
Downstream of rectifiers or switching regulators, electrolytic or tantalum capacitors stabilize the voltage.
Filtering:
In combination with resistors or coils, they form low-pass, high-pass or band-pass filters for signals.

3. Oscillators and timing:
In crystal oscillators or RC timing networks, they determine frequencies.

4. Coupling and decoupling of signals:
Block DC components and allow AC components to pass.

5. Energy storage:
In energy saving modes or as a short buffer reservoir.

6. HF circuits:
For matching, resonators, decoupling at high frequencies.

Advantages of SMD capacitors:

• Compact design: SMD capacitors are very small and enable extremely space-saving designs.
• Automated assembly: They are optimized for pick-and-place machines, which reduces production costs.
• High integration density: Many capacitors can be placed close to ICs, which minimizes parasitic inductances.
• Reliability: Reduced solder joints and tighter mechanical connection to the board.
• Lower storage and logistics costs: Standardized designs and packaging.

Disadvantages of SMD capacitors:

• Limited load capacity: small sizes often have low dielectric strength and limited energy reserves.
• Risk of cracking with ceramic capacitors: Mechanical stresses can damage MLCCs.
• Polarization with tantalum/electrolyte: Incorrect installation direction can lead to destruction or even fire.
• Temperature and voltage dependence: Ceramic capacitors in particular with certain dielectrics, e.g. X7R, Y5V, sometimes show strong changes in capacitance.

SMD capacitors are indispensable components in modern electronics production. As with all capacitors, they work by storing electrical energy in the electrical field between two electrodes. The particular strength of SMD capacitors lies in their miniaturization, the ease with which they can be automated in production and the possibility of placing many capacitors directly where they are needed. This makes them ideal for decoupling, filtering, smoothing and many other applications in digital and analog circuits.

Below is an overview of the most important points to consider when purchasing SMD capacitors:

When purchasing SMD capacitors, it's not just about the pure price per unit, but a whole range of technical, qualitative and logistical factors. Even small errors in selection can cause expensive production problems, circuit faults or subsequent failures.

• First of all, the desired capacitance value must be clearly defined - including the tolerance. Many ceramic types have ±10 % or ±20 %, for precision applications ±5 % or better is usual.
• The dielectric strength is just as important: it must be above the maximum operating voltage, including the safety margin.
• A professional purchaser always demands exact data sheet specifications and checks whether these specifications match the application.
• With ceramic capacitors, the dielectric must be selected specifically. Different ceramic classes, e.g. NP0/C0G, X7R, Y5V, have completely different properties: temperature coefficient, capacitance change with voltage, loss angle and ageing.
• C0G/NP0 are often chosen for high-quality filters or precise time constants, while X7R may be sufficient for decoupling in the mass market.
• Purchasing must coordinate these requirements with development and quality assurance.
• ESR (Equivalent Series Resistance) is particularly important in switching regulators, HF circuits or for large capacitances. High ESR can reduce efficiency, generate heat and promote faults. A professional purchasing department therefore checks whether the ESR value meets the requirements of the circuit and whether the supplier specifies it.
• SMD capacitors are supplied in standardized sizes, e.g. 0402, 0603, 0805, 1206. The purchasing department must ensure that the selected size fits the PCB mechanically and can be fitted. Larger designs can offer higher dielectric strength or capacitance, but also require more space.
• Certain SMD capacitors such as tantalum or aluminium electrolytic are polarized and must not be reversed in polarity. Purchasing and production must ensure that the components are correctly specified, marked and assembled. For applications with AC or polarized operation, non-polar types such as ceramic or foil are more suitable.
• A professional purchasing department pays attention to the specified operating temperature range. Many ceramic capacitors meet industrial requirements such as -40 °C to +85 °C or +125 °C, but automotive or harsh industrial environments often require -55 °C to +150 °C. Capacitance stability over temperature is also relevant, especially for sensitive analog circuits.
• The service life of electrolytic and tantalum capacitors in particular is a decisive factor. Purchasing checks specified service life values, e.g. 2000 h at 105 °C and, where necessary, requires automotive or industrial qualifications such as AEC-Q200.
• Robustness against overvoltage, moisture and mechanical stress, e.g. bending of the PCB, also plays a role.
• Give preference to manufacturers with stable, certified production such as ISO 9001, automotive certifications.
• Important factors are consistent quality across batches, traceability, RoHS and REACH compliance and the ability to access data sheets, test reports and support in the event of problems.
• The delivery form must match the production:
• Taping for automatic placement, bulk goods or trays for special processes.
• Packaging unit, moisture indicators (for moisture-sensitive tantalum types) and dry bag packaging can be important.
• Buyers take care to avoid unnecessary costs or delays due to unsuitable delivery forms.
• Good purchasing decisions go beyond the pure unit price. Assembly costs, inventory costs, failure risks and the cost of rework or redesign must also be considered.
• A supposedly cheap capacitor can lead to expensive warranty claims in the field if it does not meet specifications or is not reliable enough.
• Many projects run for several years. Purchasing must clarify whether the selected type will remain available in the long term or whether there is a second source strategy. Good purchasing planning also includes discontinuation management (PCN/EOL notifications) and timely alternative qualification.
• Ensure that all relevant directives (RoHS, REACH) are fulfilled. In many industries, this is a legal obligation and non-compliance can block entire supply chains.

When purchasing SMD capacitors, it is not just the price that counts, but a complex interplay of electrical specifications such as capacitance, tolerance, dielectric strength, dielectric and ESR, mechanical requirements such as size, footprint, service life and temperature range, quality assurance and logistical aspects such as packaging, availability and environmental compliance. Only coordinated, carefully tested procurement ensures that the components can be used reliably, cost-effectively and in a production-ready manner in modern electronic products in the long term.

SMD capacitors can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of SMD capacitors from all over the world can be found on Exportpages.