Flow regulators Manufacturers online

Flow regulators are fittings or devices that monitor and control the flow of liquids or gases in pipelines or systems.

Their aim is to keep the desired flow rate constant, regardless of pressure fluctuations or changes in line geometry.
This is crucial for process stability, energy efficiency and consistent product quality.

Below you will find the function and types of flow regulators, their typical areas of application and the advantages of using them:

How different flow regulators work:

Mechanical flow regulators work with spring-loaded diaphragms or pistons that automatically adjust the flow rate. If the pressure or flow rate increases, the diaphragm moves and reduces the cross-section until the set value is reached.

Pneumatic and hydraulic regulators use pressure differences to control actuators such as valves or throttle disks.

Electronic flow regulators detect the actual flow rate via sensors, e.g. ultrasound, vortex, magnetic flux and automatically regulate to the setpoint via actuators.

Many modern regulators operate in closed control loops to ensure a constant flow rate even when process conditions change.

Types of flow regulators:

Flow regulators can be differentiated according to design, control principle and medium:

1. Mechanical regulators:
   Spring-loaded or diaphragm-controlled variants.
   Automatic, independent of external energy source.
2. Electronic/active regulators:
   With sensors, microprocessors and servomotors.
   Precise, programmable and can be integrated into control stations.
3. Manual flow regulators:
   Simple valves or throttles for setting the flow rate by hand.
   For smaller or less critical applications.
4. Pressure-independent regulators (PICVs):
   Combine flow and pressure control.
   Particularly common in heating, air conditioning and process systems.
5. Volume flow or mass flow regulators:
   Volume flow regulators maintain a constant volume flow, regardless of pressure fluctuations.
   Mass flow regulators also take density changes into account, e.g. with gases or condensable liquids.
6. Media-specific controllers:
   Liquid flow controllers (water, oil, chemicals).
   Gas flow controllers (air, nitrogen, oxygen).
   Hygienic regulators for food and pharmaceuticals.

Use of flow regulators:

Flow regulators are used wherever a constant flow rate is crucial:

1. Heating, ventilation and air-conditioning technology (HVAC)
Pressure-independent flow control of heating or cooling circuits.

2. Process industry:
Dosing of chemicals, solvents or reagents.
Control of cooling or lubricating fluids.

3. Laboratory and test systems:
Precise control of small flow rates for experiments or test setups.

4. Medical and pharmaceutical technology:
Control of gases, liquids or nutrient media in bioreactors or infusion systems.

5. Water and waste water technology:
Control of filtration systems, flow limitation in pipe networks.

6. Oil and gas industry:
Dosing of additives, control of flow rates.

Advantages of flow regulators:

• Constant flow: Independent of pressure fluctuations or changing process conditions.
• Energy savings: Optimized pump performance, no overdosing, reduction of energy losses.
• Process stability and product quality: Consistent flow leads to precise reactions, dosing or fill levels.
• Safety: Avoidance of overflows, dry running of pumps or uncontrolled process conditions.
• Versatility: Available for liquids, gases, hygienic applications or abrasive media.
• Automation capability: Modern electronic controllers can be integrated into control stations, PLCs or SCADA systems.
• Low maintenance: Many flow regulators are self-regulating, low-wear and durable.

Flow regulators are key components for controlled, safe and efficient processes in industry, laboratories and building services.
From simple mechanical devices to high-precision electronic systems, they enable the stable control of volume and mass flow in liquids and gases.
Their advantages lie in process stability, energy efficiency, safety and low maintenance, making them indispensable for numerous applications.

Here are the most important aspects to look out for when buying flow regulators:

When buying flow regulators, it is not just about the purchase price, but also about the appropriate selection of type, material quality, measuring and actuating principle as well as the ability to integrate into existing systems. A well-founded selection saves costs, reduces downtimes and ensures process quality.

• The first step in purchasing is to analyze the medium whose flow is to be regulated:
• Is it water, oil, chemicals, gases or sterile liquids?
• Corrosive or abrasive media require resistant materials for the regulator such as stainless steel, PTFE or NBR, Viton.
• In the food or pharmaceutical industry, the materials must be FDA, EU or GMP-compliant.
• The choice of material and seal is crucial for longevity, process reliability and compliance.
• Determine the minimum and maximum flow rate in order to size the regulator appropriately.
• Check what measurement accuracy is required for the process - e.g. ±1% for laboratory applications or ±5% for HVAC systems.
• In gas applications, the density can vary; mass flow regulators are often necessary here.
• Make sure that the flow regulator can withstand the operating pressure, possible pressure peaks and the process temperature.
• Special designs and reinforcements are required for high-pressure or steam applications.
• Temperature-sensitive materials, e.g. plastics, should only be used within the specifications.
• The medium and the operating conditions largely determine the control principle and the type:
• Mechanical regulators: spring or diaphragm-controlled, are self-sufficient and do not require an external energy source.
• Electronic regulators: With sensors and actuators are suitable for precise, programmable control.
• Pressure-independent controllers (PICVs): Combine pressure and flow control, ideal for HVAC applications.
• Mass flow regulators: Suitable for gases and media with variable density or temperature.
• The choice depends on the automation requirement, system size and process criticality.
• Check which interfaces the regulator supports. Analog 4-20 mA, digital buses, Modbus, Profibus.
• Integration into existing PLC, SCADA or control systems is crucial for automation and data logging.
• Simple connection to existing pipes or lines reduces installation effort and costs.
• Many regulators are self-regulating and low-wear, but seals and wearing parts should be easy to replace.
• Check the availability of spare parts and the manufacturer's service.
• Robust designs increase the service life and minimize unplanned downtimes.
• In addition to acquisition costs, life cycle costs should also be considered: Maintenance, energy consumption, potential process losses and integration into automation systems.
• High-quality regulators pay for themselves more quickly than cheap, unsuitable products thanks to greater process stability, energy savings and lower personnel costs.
• Check whether the regulator has DIN, ISO, CE or other industry-specific certificates.
• For hygienic or pharmaceutical applications: FDA, EU-1935/2004 or USP compliant materials.
• Pressure or gas regulators should be certified in accordance with the Pressure Equipment Directive (PED).

The purchase of flow regulators requires a holistic view of the medium, pressure, temperature, control principle, integration capability and ease of maintenance. Careful selection ensures that processes are controlled precisely, safely and efficiently, downtimes are minimized and long-term costs are reduced. By taking into account material quality, degree of automation and conformity to standards, not only is system performance optimized, but the reliability and cost-effectiveness of the entire production process is also ensured.

Flow regulators can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Flow regulators around the world on Exportpages.