Control Fittings Manufacturers online

Control valves are devices that regulate flow rates, pressures, temperatures or fill levels by specifically changing the flow cross-section in a pipe.

They usually consist of a housing, a movable closing element such as a cone, ball, flap, etc. and an actuator.
these valves are controlled automatically or manually via actuators, e.g. pneumatic, electric or hydraulic actuators.

Below you will find the basic mechanism, an overview of the most common types of control valves, an overview of their use and their advantages:

The basic mechanism of control valves:

1. Signal reception from a control system (e.g. process control system).
2. Changing the position of the actuator.
3. Adjustment of the flow rate according to the desired setpoint.

This makes control valves the central element in process automation.

Types of control valves:

There are various designs that differ in their construction, flow routing and suitability for media:

1. Valves:
   Classic control valves with gate, seat and plug.
   Suitable for precise control of liquids, gases and vapors.
   Variants: Single-seat valves, double-seat valves, angle-seat valves.
2. Butterfly valves (control valves):
   Rotatable disk that opens or closes the cross-section.
   Small size, fast actuation.
   More suitable for larger flow rates with less precise control.
3. Ball valves (control ball valves):
   Ball with through bore that can be opened or closed continuously.
   Robust, low pressure loss, also suitable for abrasive media.
4. Gate valves (control gate valves):
   Flat gate valves or knife gate valves used in pipelines, especially for solids content.
   Less for precise control, more for shut-off or rough control tasks.
5. Special designs:
   Needle valves for very fine dosing.
   Diaphragm valves for aggressive or abrasive media.
   Three-way and four-way valves for dividing or mixing flows.

Use of control valves:

1. Industrial plants and process engineering:
Chemical and petrochemical plants: regulation of reaction flows, dosing of chemicals, control of process gases.
Pharmaceutical and food industry: Hygienic valves for precise dosing and mixing, often in stainless steel or aseptic design.
Paper and pulp industry: Control of process water, steam and chemicals.

2. Energy and power plant sector:
Steam turbines: control of steam supply, reheating and condensate.
District heating: control of hot water and heating steam.
Renewable energies: control in biogas plants or solar thermal power plants.

3. Building technology and HVAC (heating, ventilation, air conditioning):
Heating systems: control of heating water volumes in individual lines or heating circuits.
Ventilation and air conditioning systems: Control of air volumes and refrigerants.
Drinking water supply: Pressure regulation and volume control.

4. Water and waste water technology:
Drinking water plants: pressure maintenance, flow control, chlorination dosing.
Waste water systems: Control of inlets and chemicals for waste water treatment.

5. Special applications:
Ship technology: control of ballast water, cooling circuits, fuel supply.
Automotive industry: Cooling and lubrication circuits in test benches.
Laboratory and pilot plants: Fine dosing of small quantities of substances (e.g. with needle valves).

Advantages of control valves:

• Automated control: Precise adherence to set values and therefore stable processes.
• Flexibility: Different designs for different media, temperatures and pressures.
• Process optimization: Better energy efficiency thanks to regulated flows.
• Safety: Protection of systems and people through precise pressure and flow control.
• Durability: Very robust and reliable if selected and maintained correctly.

Control valves are the "control organ" of technical processes. They enable continuous or discontinuous adjustment of flow and pressure and are available in many variants - from classic globe valves to butterfly valves and control ball valves. Their main task is to control processes efficiently, safely and automatically, which makes them an indispensable element of modern systems.

Here are the most important aspects to look out for when buying control valves:

Control valves are central elements in technical systems and processes. They directly influence the efficiency, safety and reliability of the entire installation. Errors in selection or procurement can result in expensive failures, loss of performance or even safety risks. Professional purchasing therefore requires a deep understanding of technical requirements, operating conditions, cost-effectiveness and standards.

• Before selecting a control valve, the application environment must be analyzed in detail:
• Medium: gas, steam, liquid, abrasive or corrosive, purity, temperature.
• Pressure and temperature range: maximum and operating values as well as possible fluctuations.
• Flow range: Minimum and maximum values for precise control.
• Installation location: Space conditions, pipe dimensions, flange patterns.
• These factors determine the material, design and layout. An incorrect specification can lead to rapid wear or inaccurate control.
• The control valve must be precisely matched to the process:
• Kv or Cv value (flow coefficient) for dimensioning.
• Control characteristics (linear, equal percentage, fast opening) suitable for the control task.
• Tightness class according to international standards, e.g. EN 12266, ANSI/FCI.
• Material selection for housing, seals and closing elements, e.g. stainless steel for aggressive media, bronze or cast iron for water.
• A clean design significantly reduces energy losses and maintenance costs.
• The right actuator is just as important as the valve itself:
• Actuator type: pneumatic, electric or hydraulic.
• Actuating speed and actuating force to suit the process dynamics.
• Interfaces** to control and management systems, e.g. 4-20 mA, digital fieldbuses.
• Safety functions such as spring return (fail-safe) in the event of power or pressure failure.
• A coordinated overall system minimizes downtimes and increases process reliability.
• Professional procurement also means paying attention to international standards and approvals:
• Certifications, e.g. ISO, TÜV, PED, ATEX, SIL, depending on the industry.
• Hygiene and food standards, e.g. EHEDG, FDA, for corresponding applications.
• Explosion protection for flammable media.
• Manufacturers with verifiable quality assurance offer greater safety in operation and warranty.
• Procurement should focus on life cycle costs:
• Easy access to wearing parts and actuators.
• Availability of spare parts over longer periods of time.
• Service and support offered by the manufacturer.
• A cheap valve that incurs high maintenance costs during operation is more expensive in the long term than a higher-quality product.
• It is not just the purchase price that is decisive, but the total costs over the service life:
• Energy efficiency through precise control.
• Less wear and longer service life.
• Fast service in the event of a fault.
• A reputable supplier can provide transparent calculations.
• Experienced suppliers and manufacturers are more than just product providers. They provide support with
• Dimensioning and design.
• Adaptation to special requirements**.
• After-sales support and training for operating personnel.
• A good partner reduces planning errors and ensures sustainable operation.

The purchase of control valves requires more than just a price comparison. The decisive factors are precise technical specifications, quality, reliability, service and compatibility with the existing system. If you take these points into account, you not only get a valve, but a reliable control device that keeps the process stable and efficient in the long term. This turns pure procurement into a strategic step towards optimizing processes and operating costs.

Control valves can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Control valves around the world on Exportpages.