Hose fittings Manufacturers online

Hose fittings are connecting elements that are used to connect flexible hoses to other components such as pipes, fittings, valves or machine connections in a secure, tight and mechanically resilient manner.

They are used in almost all areas of fluid technology - from pneumatics and hydraulics to water, gas and chemical supply. Tube fittings enable a detachable, frequently reusable connection between the tube and the system, often under high pressure or with aggressive media.

Below you will find the functionality, designs and variants as well as typical operating conditions of hose fittings, their use and their advantages:

How hose fittings work:

The central purpose of a hose fitting is to fix the conduit firmly in place mechanically as well as to connect it tightly to the connecting part. This is achieved by a combination of clamping, sealing and screwing.

The basic structure usually consists of several elements:

1. Hose nozzle or connection nipple:
   This part is inserted into the inner diameter of the hose. The surface is often ribbed or knurled to hold the hose in place with a positive fit.
2. Clamping ring, union nut or compression sleeve:
   These external components press the hose against the grommet from the outside. Depending on the design, this is done using a screw connection, clamping mechanism or crimping.
3. Seal:
   In many designs, O-rings, conical sealing surfaces or metallic seals ensure a reliable seal - either inside the connector or between the hose and grommet.

The screw connection creates the necessary pre-tension to ensure both a tight and tension-resistant connection. Some systems also allow a rotatable design to prevent hose twisting.

Designs and variants of hose fittings:

There are a variety of designs - depending on the medium, pressure range, temperature requirement, hose type and connection type:

1. Straight, elbow or T-piece designs for flexible assembly.
2. Female or male thread connection depending on the connection partner.
3. Fittings with compression sleeve for durable, tension-resistant high-pressure connections.
4. Compression fittings for easy installation without special tools.
5. Push-in or quick-release systems for pneumatic or low-maintenance applications.
6. Rotatable conduit fittings to avoid twisting.

Depending on the application, the material ranges from plastic (e.g. polyamide, POM) to brass, stainless steel or galvanized steel.

Use of hose fittings:

Hose fittings can be found in a wide range of industries and applications - wherever flexible conduits need to be integrated into technical systems:

1. Hydraulic systems:
Connecting high-pressure hoses to pumps, cylinders or valves. Fittings with compression sleeves and cutting ring technology are typical here.

2. Pneumatics:
In automation technology, packaging systems or robotics for connecting control air lines - often as push-in systems or compression fittings.

3. Water and heating installation:
Connecting flexible hoses to fittings, heat exchangers or distributors - usually with flat gaskets or sealing cones.

4. Chemical and food industry:
Connections for media with special hygiene or resistance requirements, e.g. with stainless steel or PTFE components.

5. Automotive engineering and mechanical engineering:
In cooling, fuel or lubrication circuits, often with quick-release or push-fit systems.

6. Agriculture and construction:
Connection of flexible hydraulic hoses under difficult environmental conditions.

Conduit fittings enable flexible, vibration-damping and maintenance-friendly line routing where rigid tubes would be unsuitable.

Advantages of hose fittings:

• They enable bending radii, mobility and quick adaptation to complex systems.
• Easy assembly and disassembly because many systems can be assembled without tools or with simple tools.
• Easy to maintain and repair as defective hoses can be replaced without having to dismantle the entire line.
• High tightness and safety, especially with high-quality systems with tested sealing mechanisms.
• Resistant to vibration, pressure, temperature or aggressive media - depending on the design.

Hose fittings are important components in modern fluid technology that integrate flexible conduit lines safely and permanently into technical systems. Their functionality combines mechanical clamping with precise sealing - adapted to the specific requirements of the medium, pressure, temperature and environment.

Here are the most important aspects to look out for when purchasing hose fittings:

When purchasing hose fittings, there is far more to consider than just the diameter or price. Conduit fittings are safety-relevant components that may have to withstand high pressures, aggressive media, large temperature fluctuations or constant movement.

• The hose fitting must be chemically compatible with the medium, e.g. water, oil, compressed air, chemicals, gases, foodstuffs. This applies to the housing material as well as the seals and, if necessary, the coatings.
• Brass or galvanized steel are often sufficient for water, air and standard oils.
• For aggressive media such as acids and solvents, stainless steel or special plastics such as PVDF or PTFE are required.
• For food or drinking water, food-safe materials with appropriate approvals must be selected.
• The fitting must be able to withstand the maximum operating pressure and operating temperature in the system over the long term - including possible pressure peaks or thermal stress.
• In hydraulics, pressures of over 250 bar are common, occasionally over 600 bar.
• In pneumatics, pressures of up to approx. 10 bar are usually involved.
• Temperature ranges can extend from below -40 °C to over 150 °C, depending on the application.
• Depending on the requirements, compression fittings, high-pressure threads or special sealing systems are necessary.
• A key criterion is the fit between the hose and the fitting. It is not only the inside diameter that counts, but also the wall thickness, material hardness and structure of the hose, such as fabric inserts, spirals and multilayer structure.
• The connection must be mechanically tight without damaging the hose.
• The hose must not come loose from the fitting under pressure or movement.
• The clamp or crimp connection must be matched to the specific type of hose.
• If in doubt, it is advisable to purchase the hose and fitting from the same manufacturer or system provider.
• The connection to the rest of the system is usually made via a standardized thread or a flange connection. In this case, the fitting must match the existing system exactly:
• Type of thread e.g. metric, BSP, NPT.
• Male thread or female thread.
• Straight, angled or swivel.
• Design e.g. T-piece, Y-piece, adapter.
• Installation space and accessibility.
• An incorrectly selected design can make installation more difficult or even lead to leaks.
• The quality and type of sealing is a decisive factor for long-term reliability. Typical sealing mechanisms are
• O-rings made of NBR, EPDM, FKM or PTFE.
• Conical sealing surfaces, metallic or soft sealing.
• Flat gaskets made of fiber, PTFE or elastomer.
• The sealing material must be suitable for the temperature, medium and pressure. A good gasket does not lose its function even with temperature changes or slight movements.
• Depending on the application, it is important that the conduit fitting can be easily assembled, disassembled or reused. Pay attention to this when buying:
• Tool-free or low-tool assembly e.g. push-in or quick coupling.
• Reusable clamp or screw connections.
• Accessibility when installed, e.g. for maintenance or replacement.
• Ease of assembly not only saves time, but also reduces the risk of assembly errors.
• Depending on the operating environment, the screw connection must also be resistant to mechanical, thermal or chemical external influences:
• Corrosion protection through nickel-plated or galvanized material or stainless steel.
• UV resistance for outdoor use.
• Vibration resistance, e.g. through additional holders or relief systems.
• Protection against mechanical stress such as bending, tension or impact.
• External robustness is particularly important for mobile or heavily loaded systems.
• Specific standards, safety requirements and approval obligations apply in certain industries or countries:
• DIN, ISO or SAE standards for dimensions, threads and sealing systems.
• DVGW, FDA, WRAS for drinking water or foodstuffs.
• ATEX for explosion-protected areas.
• REACH, RoHS for material conformity.
• Machinery Directive or Pressure Equipment Directive in the EU.
• A fitting without the required approval may often not be used at all in regulated applications.
• Logistical and systemic factors are also important when purchasing:
• Is the fitting part of a modular system with matching adapters, hoses and fittings?
• Is there long-term availability of spare parts?
• Can the supplier provide custom-made products or special materials on request?
• Is the fitting documented and traceable?
• A standardized system facilitates spare parts management, installation and technical documentation.
• Last but not least, the total costs over the life cycle should also be taken into account - not just the unit price:
• High-quality screw fittings reduce failure and maintenance costs.
• Less assembly time saves on personnel resources.
• Longer service life reduces operating costs.
• Reusable systems enable sustainable use.
• In professional applications, a supposedly expensive component is often more cost-effective in the long term than a cheap one with a high failure rate.

The purchase of hose fittings requires a holistic view of technology, safety, functionality and cost-effectiveness. The selection should not be made in isolation, but in the context of the entire system: From the medium, pressure and temperature to installation conditions and legal requirements. A correctly selected, high-quality conduit fitting makes a decisive contribution to the operational safety, reliability and efficiency of technical systems.

Hose fittings can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Hose fittings around the world on Exportpages.