Plastic molded parts Manufacturers online

Plastic molded parts are versatile components that are made from plastic using shaping processes such as injection molding, extrusion or thermoforming.

They are used in almost all branches of industry. Plastic molded parts can be made from synthetic or semi-synthetic polymers. Their properties are highly dependent on the plastics used, which are roughly divided into thermoplastics, thermosets and elastomers.

Below you will find an overview of the processes for the production and use of plastic molded parts, their advantages and future developments in this area:

The processes for manufacturing plastic molded parts:

Plastic molded parts are created using different shaping processes. The choice of process depends on the quantity, complexity and mechanical requirements.

1. Injection molding:
   Advantages: High precision, suitable for complex geometries, high production speed.
   Application: Housings for electronics, automotive parts, packaging.
   Procedure: Plastic granulate is heated, liquefied and injected into a mold under pressure.
2. Extrusion:
   Advantages: Continuous production, ideal for profiles, tubes and hoses.
   Application: Construction and sanitary industry, cable sheathing.
   Procedure: Molten plastic is pressed through a nozzle and then cooled.
3. Thermoforming:
   Advantages: Lower tooling costs, ideal for medium quantities.
   Application: Food packaging, automotive trim.
   Procedure: Plastic sheets are heated and drawn into a mold by vacuum or pressure.
4. Blow molding:
   Advantages: Production of hollow objects such as containers or bottles.
   Application: Packaging industry, chemical containers.
   Procedure: Plastic is formed into a tube and then pressed against the inner wall of a mold by applying pressure.
5. 3D printing:
   Advantages: Suitable for prototypes and small series, high design freedom.
   Application: Rapid prototyping, medical applications.
   Procedure:: Layer-by-layer construction of a plastic component.

Use of plastic molded parts:

Plastic molded parts are used in a variety of industries due to their adaptability and cost efficiency.

1. Automotive industry:
Trims, bumpers, air duct parts, fuel tanks.
Advantages: Lightweight construction to improve energy efficiency.

2. Mechanical engineering:
High-precision parts such as gear wheels, screw conveyors and control elements.
Advantages: Resistant to chemicals and corrosion.

3. Construction:
Window profiles, piping, insulation materials.
Advantages: Weather resistance and durability.

4. Medical technology:
Syringes, prostheses, diagnostic devices.
Advantages: Biocompatibility and sterilizability.

5. Packaging industry:
Bottles, films, containers.
Advantages: Low weight, high protection of contents.

6. Consumer goods:
Household goods, toys, furniture.
Advantages: Attractive appearance, easy to clean.

7. Electronics:
Enclosures, circuit boards, cable sheathing.
Advantages: Insulating properties and design freedom.

Advantages of plastic molded parts:

• Lower weight than metal parts reduces transportation and installation costs.
• Resistant to chemical influences and corrosion.
• Versatile design options thanks to moldability.
• Thermal and electrical insulation enables use in demanding technical environments.
• Lower production costs compared to metal parts.

Future developments in plastic molded parts:

• Smart materials: Plastics with integrated functions (e.g. sensors, self-healing).
• Automation: Robot-assisted production to increase efficiency.
• Lightweight construction: Hybrid materials with fiber reinforcements for better mechanical properties.
• Additive manufacturing: Expansion of 3D printing for larger series.

Plastic molded parts are indispensable components of modern technologies and areas of life. Thanks to technological innovations and sustainable production approaches, their importance will remain high in the future.

Below is an overview of the most important points to consider when purchasing plastic molded parts:

When purchasing plastic molded parts, numerous factors play a role in ensuring that the parts meet requirements while being cost-efficient and sustainable.

• The plastic molded parts must meet the specific requirements of the intended application. These include
• Mechanical strength: tensile, compressive, flexural and impact strength.
• Thermal stability: Operating temperature and temperature resistance.
• Chemical resistance: Resistance to oils, acids, alkalis or solvents.
• Flame retardancy: Compliance with fire protection standards, e.g. UL 94.
• Electrical properties: Insulation or conductivity depending on the application.
• Important factors are precision in production: (accuracy of fit with other components).
• Establish specifications for permissible deviations.
• Note the surface quality: smoothness, structure or special coatings for design and function (e.g. non-stick properties, gloss level).
• The production process influences the quality, costs and delivery times of the plastic molded parts:
• Injection molding: For precise, complex parts in large quantities.
• Thermoforming: Ideal for medium quantities or large-area parts.
• Extrusion: For profiles or elongated molded parts.
• Blow molding: Suitable for hollow objects such as containers.
• A thorough cost analysis helps to keep to the budget without compromising on quality.
• What is the unit price for the planned quantity?
• Consider graduated prices for larger quantities.
• How high are the one-off costs for mold production (e.g. for injection molding). Clarify the ownership rights to the mold.
• Consider transportation costs, customs duties (for international suppliers).
• Are there any costs for reworking or coating?
• Quality assurance is essential to ensure the reliability of the molded parts. Pay attention to the relevant standards.
• ISO 9001 (quality management system).
• Material or product-specific certificates (e.g. FDA conformity for medical or food-grade parts).
• Proof of environmental standards, e.g. ISO 14001.
• Documentation of material tests (e.g. tensile strength, hardness). Test reports on dimensions and functionality.
• The right supplier is crucial for reliable and long-term cooperation.
• Consider the ability to meet the required quantity and delivery time, as well as flexibility for repeat orders or changes at short notice
• The importance of environmentally friendly products and processes is growing. You should therefore clarify
• Choice of materials: Use of recycled plastics or bioplastics.
• Energy efficiency: Sustainable production methods at the supplier.
• Disposal: Reusability of the molded parts after their service life.
• In addition to part quality, logistics and availability also influence the purchasing decision.
• Note whether the supplier offers support in the selection of materials and manufacturing methods, regular updates on the progress of production and an adequate complaints process.

With these aspects in mind, the right plastic molded parts can be procured with an optimal price-performance ratio.

Plastic molded parts can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Plastic molded parts from all over the world can be found on Exportpages.