Lightweight construction technology is gaining momentum – thanks to a new production line

KARL MAYER Textilmaschinenfabrik GmbH

"Lightweight construction technology is gaining momentum – thanks to a new production line" by KARL MAYER Textilmaschinenfabrik GmbH

KARL MAYER Technische Textilien GmbH is getting into the market for machine technology for producing thermoplastic UD tapes

KARL MAYER Technische Textilien GmbH is launching a completely new line for efficiently producing thermoplastic UD tapes, a special type of fibre-reinforced plastics (FRPs).

FRPs are important drivers in the lightweight construction sector and are contributing to the concept of sustainability in the building sector. UD tapes score points here by offering maximum potential for producing lightweight structures. They are made up of unidirectional, continuous reinforcing fibres, which means that they can absorb high levels of stress. Using thermoplastic rather than thermosetting matrix systems gives rise to further advantages. For example, thermoplastic UD tapes can be recycled but, above all, they can be processed more efficiently – an important requirement for mass production.

The mass production of semi-finished products forms the focus of the new line for processing thermoplastic UD tapes. There is a need for reproducibility, quality and efficiency at a reasonable cost – challenges that this company, with its many years of experience in non-crimped fabrics (NCFs) made from glass and carbon fibres, has been tackling.

More specifically, KARL MAYER Technische Textilien has extended its spreading technology to include suitable heating and impregnating modules. The result is a machine system that is setting the trend. This new development delivers a continuous mode of operating, a high production speed, and large tape widths. It represents KARL MAYER Technische Textilien’s latest step along the way to being a systems supplier for dry and impregnated NCFs.

The first line for producing thermoplastic UD tapes will be ready to be presented in autumn of 2019 at KARL MAYER Technische Textilien in Chemnitz and will be available for producing samples on behalf of customers. The first public debut of the new line will be at ITMA, which is to be held from 20 to 26 June 2019 in Barcelona. The machine will also be part of KARL MAYER Technische Textilien’s presentation in the forum of the next Techtextil fair in Frankfurt. The date of this event is 15 May 2019.

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KARL MAYER started successfully into the ITMA week, its diverse exhibition area soon became the industry’s favourite meeting point. Nearly 1,000 visitors were counted alone during the first four days. The international guests were impressed by the modern design of the stand and by the concept behind the presentation. At ITMA 2019, KARL MAYER invites the visitors to embark on a voyage of discovery through the textile world of tomorrow.
Bühlstrasse 25
Business Type
Export Regions
Dipl.-Wirtsch.-Ing. Fritz P. Mayer
Dr. Helmut Preßl

About KARL MAYER Textilmaschinenfabrik GmbH

KARL MAYER is a machine builder with real passion. This family run company was founded in Obertshausen in 1937 and manufactures both warp knitting machines and warp preparation systems; it is now the world leader in these sectors. The company currently employs roughly 2,000 workers worldwide, of which approx. 1,300 work in Germany and 1,100 in Obertshausen. It operates subsidiaries in Japan, Italy, England, China, Switzerland and the USA, and supplies machines and equipment to customers all over the world. For all of them, KARL MAYER represents the highest level of quality and technology, an image that this company, with its total commitment to first-class workmanship and its constant search for innovative solutions, quite rightly deserves.