Filling machines Manufacturers online

Filling machines manufacturer

Until a wrong or a canister is completely filled, many different machines have to be run through. Filling plants are therefore equipped with filling machines, dosing systems and capping machines. In addition to liquids, these are pasty, powdery and granular substances. The machines dose the materials and then fill bottles, tubes, cans or bags. The type of filling compound and the containers to be used are important criteria in deciding which manufacturer to choose.

The containers are then sealed in the final step. In the case of returnable bottles, the filling system also has a bottle washing system, as the bottles can be used again and again. There are two variants of filling systems. These are classified according to the type of filling. Linear filling machines fill a predetermined number of containers intermittently. With the carousel method, the containers are filled continuously in a circular motion. With the latter filling technique, higher hourly outputs can be achieved.

How is the correct filling quantity guaranteed?

Manufacturers must be able to guarantee that, for example, in the case of a piston filling machine, the piston stroke can be correctly adjusted according to the desired quantity. In other filling machines this is done by means of a high-precision sensor on the filling tube. In addition, the filling quantity can also be controlled by a flow meter.

What is expected from the manufacturers?

Filling machines must work precisely. Incorrect dosing ultimately costs time and money. In addition, hygiene must be ensured. Depending on the filling material, the filling systems must also be resistant to heat, acid, cold and abrasion. The containers must be clean and the closures must fit perfectly. The output in terms of quantities must be profitable. Repair and maintenance must be carried out quickly. Since the machines are in continuous use, suppliers must react quickly in the event of damage. Spare parts, especially wearing parts, should be available quickly. Long downtimes cause high costs and should therefore be reduced and avoided if possible.

Bottle filling machines work with counter pressure or suction. These filling machines must therefore always have sufficient pressure. Tube filling machines work manually, automatically and semi-automatically. Here it is mainly a matter of precision, as many different work steps have to be passed through. Each one must be completed, otherwise the next one cannot be started. Tube filling machines for wax-like substances work with heat to make the filling compound malleable for a short time. This means that the manufacturer must provide the necessary temperature control for the machines.

In the pharmaceutical sector, the filling of smaller quantities is usually involved. However, these must be filled hygienically and in precise doses. Here, impurities can be life-threatening. It is therefore particularly important that manufacturers comply with hygiene regulations and guarantee the precision of their products.

In the food sector, hygiene regulations also represent a major challenge for reliable filling machine manufacturers.