Torispherical heads Manufacturers online

Torispherical heads are a special form of curved metal components that are mainly used in tank and container construction and are one of the most common bottom shapes for pressure vessels and storage tanks.

The torispherical head combines the statistical advantages of arched bottoms with a lower overall height.

Below you will find the design principle, the functional forms, the materials of torispherical heads, their use, their advantages and the applicable standards:

Construction principle of torispherical heads:

A torispherical head is essentially a combination of different circular radii that merge seamlessly into one another:

There is a large spherical curvature in the center.
At the transition to the cylinder, there is a more curved edge arch, which is transferred to the straight cylinder shell.

This combination of several radii results in a shape that is mechanically more favorable than a simple flat base and at the same time cheaper to produce than a hemispherical base.
The stress in the material is distributed more evenly, which means that wall thicknesses can be reduced without compromising safety.

How torispherical heads work:

The function of a torispherical head is the targeted transfer of forces:

1. Load distribution:
   The cage arch floor transfers compressive forces gently and evenly into the supports or walls.
   The side arches absorb the majority of the forces, while the flatter central area provides the width.
2. Stability:
   Due to the curvature, the floor remains dimensionally stable and resistant to deflection, even under heavy loads.
3. Material savings:
   As the geometry distributes the stresses favorably, the wall thickness can often be less than with flat floors.

In contrast to a purely flat floor, which has to absorb high bending stresses, or a spherical floor, which is structurally higher, the basket arch floor is a compromise between load-bearing capacity and construction height.

Materials of torispherical heads:

1. Torispherical heads are usually made of sheet steel, unalloyed structural steel, stainless steel, e.g. 1.4301 or other corrosion-resistant special steels, particularly in apparatus and tank construction.
2. Aluminum is used when weight savings are crucial. E.g. for mobile tanks or other lightweight constructions.
3. Copper, nickel, titanium or special alloys are used in chemical apparatus engineering when media are particularly corrosive or high temperatures occur.
4. Plastics such as GRP, PE and PP are sometimes used in modern process engineering for small to medium-sized tanks. The cage bend shape supports stability, as plastics are less rigid.

Use and areas of application of torispherical heads:

Torispherical heads are standard components in modern tank and apparatus construction. Typical applications are

1. Pressure vessels:
Storage of gases, liquids or vapors under overpressure.

2. Process tanks:
In the chemical, pharmaceutical or food industry as top or bottom closures of containers.

3. Reactors and boilers:
As they withstand thermal and mechanical stresses.

4. Heat exchangers:
As the closure of pressure chambers.

5. Storage tanks:
Even in atmospheric conditions, when stability and easy cleaning are required.

Advantages of torispherical heads:

• Suitable for positive and negative pressure, as the shape dissipates stresses in the material well.
• Less material used compared to spherical bases, but higher strength than flat bases.
• Can be produced comparatively easily by cold or hot forming, rolling or pressing.
• Suitable for both small and large diameters.

Standardization and standards for torispherical heads:

The design of torispherical heads is precisely defined in various international regulations, e.g. DIN 28013, AD 2000, EN 13445, ASME.
These standards regulate the radii, wall thickness calculation, tolerances and test procedures to ensure safety in operation.

Torispherical heads are a proven design principle in tank and container construction. They combine stability, safety and economy and are therefore widely used in almost all industrial sectors in which pressure or storage tanks are used. Thanks to their shape, they ensure even stress distribution, facilitate production and enable durable, safe systems.

Here you will find an overview of the most important criteria that you should pay attention to when purchasing torispherical heads:

When it comes to purchasing torispherical heads, many aspects come into play: Technical requirements, standards, material properties, processing and also logistical issues.

• The first key point is compliance with applicable standards. In Europe, the EN standards EN 13445 for unfired pressure vessels and, where applicable, the AD regulations are particularly relevant for tank and container construction.
• As a rule, cage arch heads must be manufactured in accordance with standard geometry so that they can be used safely in pressure vessels.
• For international projects, the ASME Code (USA) or other country-specific regulations are also relevant.
• The choice of material depends heavily on the application:
• For standard applications, unalloyed steels or low-alloy structural steels are sufficient.
• If there is a risk of corrosion, stainless steels such as 1.4301 or 1.4571 are common.
• Nickel alloys, titanium or special steels are used for aggressive media or high temperatures.
• It is important that the manufacturer supplies material certificates, e.g. EN 10204 - inspection certificate 3.1 or 3.2, which confirm the chemical composition and mechanical properties.
• The geometry of a torispherical head must exactly meet the requirements. The following must be checked
• Diameter and wall thickness matched to the operating pressure and statics.
• transitions and radii, as precise production is crucial for even force distribution.
• Tolerances, because deviations can lead to problems during welding. Reputable manufacturers guarantee standard-compliant manufacturing tolerances.
• When purchasing, you should pay attention to the production method and post-processing:
• The most common production methods are cold forming (pressing) or hot forming. The choice depends on the material and the dimensions.
• For thick-walled shelves in particular, it is important to check whether the material can be welded without any problems.
• Surface treatment for stainless steel is often pickling or passivation, for steel often priming or coating against corrosion.
• For applications in the food or pharmaceutical industry, a smooth surface, ground, polished or electrolytically polished is mandatory.
• Professional purchasing also includes ensuring that tests and certificates are carried out:
• Pressure tests (e.g. water pressure) for pressurized containers.
• Non-destructive tests such as ultrasound, X-ray or dye penetration tests to rule out material defects.
• Acceptance by independent testing bodies such as TÜV, Lloyd's, DNV for safety-relevant applications.
• Basket bow bottoms are often large and heavy, so transportation and storage are an issue:
• The floors must be protected against deformation, scratches or corrosion attack during transportation.
• For large diameters, attachment points should be provided.
• Standard shelves are often available at short notice, custom-made products require longer lead times.
• Pricing depends heavily on the material, dimensions and surface quality.
• High-quality stainless steel may be more expensive, but saves maintenance and coating costs in the long term.
• ISO 9001 certification or references from similar projects help to assess the reliability of the supplier.
• Some industries have their own special requirements for the properties and quality of torispherical heads:
• In the food and pharmaceutical industries, the highest standards of hygiene and surface quality apply.
• The chemical industry demands high corrosion resistance, tested weld seams and often special alloys.
• In power plant or pressure vessel technology, thick-walled heads are often the first choice. Strict testing and documentation requirements apply here.
• Silo and storage technology focuses on stability with large diameters. Cheaper materials are often used here.

When purchasing torispherical heads professionally, it is important to keep an eye on technical standards, material selection, manufacturing quality, testing and logistical aspects. It's not just about choosing the cheapest supplier, but also about safety, durability and accuracy of fit.

Torispherical heads can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Torispherical heads around the world on Exportpages.