Wire rope springs Manufacturers online

Wire rope springs, also known as wire rope isolators, are vibration-damping elements consisting of twisted wire ropes arranged in a specific shape, e.g. spiral or loop.

They are used to absorb oscillations, shocks and vibrations and are characterized by their flexibility and robustness. Wire rope springs are particularly suitable for applications where a combination of damping and high strength is required.

Below you will find the functionality and types of wire rope springs, their areas of application and their advantages:

How wire rope springs work:

Wire rope springs dampen vibrations and shocks through friction and elasticity of the wire rope. When the spring is loaded, the wire rope is slightly deformed, which absorbs the mechanical energy. At the same time, the interlocking of the wire ropes creates friction, which also contributes to damping. This combination of elasticity and friction enables the spring to both absorb shocks and reduce vibrations.

Types of wire rope springs:

1. Cylindrical wire rope springs: The wire ropes are arranged in a spiral or cylindrical structure and provide high damping under axial and lateral loads.
2. Conical wire rope springs: Conical shapes offer a more even load distribution and are suitable for applications with alternating loads.
3. Flat wire rope springs: Twisted wire ropes in a flat arrangement, often used in platforms or structures to absorb vibrations.
4. Wire rope loop springs: Wire ropes arranged in loops or bends provide flexibility in multiple directions and can be used in complex vibration systems.

Use of wire rope springs:

1. Aerospace:
Dampen vibrations and protect sensitive instruments in airplanes and spacecraft.

2. Rail transportation:
Dampen shocks and vibrations in trains and track bed systems.

3. Mechanical engineering:
Prevent vibrations in sensitive machines, compressors and generators.

4. Building technology:
For damping vibrations in elevators and air conditioning systems.

5. Defense industry:
In vehicles and military equipment to protect against vibrations and shocks.

Advantages of wire rope springs:

• Wire rope springs can absorb high loads and are resistant to intense vibrations and shocks.
• Due to the robust materials and the ability to work in harsh environments, they offer a very long service life.
• They can absorb vibrations and shocks in several directions simultaneously.
• Often made of stainless steel, they are resistant to environmental influences such as corrosion and moisture.
• They require little to no maintenance and function reliably over long periods of time.

Wire rope springs are therefore versatile damping elements that are used in many demanding applications where high load capacity and long-term reliability are required.

Here are the most important aspects to look out for when buying wire rope springs:

When buying wire rope springs, there are some important aspects you should consider in order to make the best choice for your specific requirements.

• consider where the wire rope springs will be used: Aerospace, mechanical engineering, defense industry, building technology or rail transport. The area of application determines the requirements for the spring in terms of load capacity and functionality.
• Check the maximum load capacity of the wire rope spring. It must be able to absorb the expected oscillations, shocks or vibrations.
• Ensure that the spring remains stable under axial, lateral or torsional loads and is not overloaded.
• Pay attention to the material of the wire ropes. Stainless steel or alloy steels, which are characterized by high corrosion resistance and weather resistance, are often used.
• For environments with extreme temperatures or chemical loads, you should ensure that the material is resistant to heat or corrosion.
• Choose wire rope springs with the right damping properties for your application. It is important that the spring can reduce vibrations and oscillations to the required extent without impairing the functionality of the application.
• Ensure the correct degree of damping to guarantee optimum protection for machines or components.
• Find out about the service life of the wire rope spring. As a rule, wire rope springs have a long service life and require very little maintenance.
• For critical applications, you should choose springs that are wear-resistant and work reliably over a long period of time.
• consider whether the wire rope spring needs to be able to absorb multidirectional vibrations (e.g. axial and lateral). Some spring designs offer better performance when loaded in multiple directions.
• Ensure that the spring can withstand the temperature requirements of your application. Stainless steel wire rope springs are often suitable for use in extreme temperatures, but you should ensure that the material can withstand the specific conditions.
• Make sure that the wire rope spring fits into the intended construction. Pay attention to the dimensions of the spring and the installation requirements.
• Check that the installation is simple and straightforward to avoid possible installation problems.
• Look for certifications (e.g. ISO) that guarantee that the products comply with industry standards.
• Compare the cost of wire rope springs and evaluate the price-performance ratio High-quality, durable springs can be more cost-effective in the long term as they require less maintenance and last longer.

When buying wire rope springs, you should consider the load capacity, damping properties, choice of material, service life and area of application. These factors will help you to find a durable and reliable solution that is optimally tailored to the requirements of your application.

Wire rope springs can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Wire Rope Springs around the world on Exportpages.