CO2 sensors Manufacturers online

CO2 sensors are devices that detect the concentration of carbon dioxide, CO2, in air or in gas mixtures and output the measured value as an electrical, analyzable signal.

They are one of the key technologies for air conditioning, environmental protection, safety and process control, as CO2 is an important indicator of air quality, combustion efficiency and biological processes.

Below you will find how they work, the special features of various CO2 sensors, their areas of application and their advantages:

Types and operation of CO2 sensors:

Most CO2 sensors are based on physical or chemical principles:

1. Infrared absorption (NDIR - Non Dispersive Infrared):
   Carbon dioxide absorbs infrared radiation at a specific wavelength (approx. 4.26 µm).
   An infrared beam is sent through a measuring chamber and the attenuation of the radiation provides information about the CO2 concentration.
   This is the most commonly used method as it is very precise and reliable.
2. Solid-state sensors (MOS - metal oxide semiconductor):
   The surface of a semiconductor material changes its conductivity depending on the gas composition.
   This method is cheaper, but less selective and more susceptible to drift.
3. Chemical and electrochemical sensors:
   CO2 reacts with electrolytes or special chemicals.
   This reaction generates measurable electrical signals.
   Rather for special applications, as the service life is limited.
4. Optical sensors with photoacoustic effect:
   CO2 absorbs modulated light, generating pressure fluctuations (sound waves) that can be measured.
   Very sensitive, but more complex.

Special features of different CO2 sensors:

1. NDIR sensors: this type of sensor is considered the market standard for precise, long-lasting measurements.
2. MOS sensors: These sensors are inexpensive, compact, but less accurate and often non-specific in relation to other gases.
3. Electrochemical sensors: These are robust and sensitive, but have a limited service life.
4. Photoacoustic sensors: Highly sensitive, for special applications in research or medicine.

Areas of application for CO2 sensors:

CO2 sensors can be found in numerous areas of application:

1. Building automation and indoor air quality:
Control of ventilation systems in offices, schools, hospitals or residential buildings to optimize fresh air demand and energy efficiency.

2. Occupational safety:
monitoring enclosed spaces, warehouses or production facilities where elevated CO2 concentrations can be harmful to health or life-threatening.

3. Medicine and life sciences:
Control of incubators, ventilators and laboratory environments.

4. Agriculture and food production:
CO₂ monitoring in greenhouses, fruit storage or the brewing process.

5. Environmental and climate research:
Detection of CO2 emissions, monitoring of greenhouse gases and air pollution.

6. Transportation:
Use in vehicles, e.g. for automatic air recirculation control or in aviation.

Advantages of CO2 sensors:

• Early warning of increased CO2 concentration prevents fatigue, concentration problems and health risks.
• Demand-based control of ventilation systems significantly reduces energy consumption.
• Protection in working environments where CO2 can reach dangerous concentrations unnoticed.
• Precise monitoring in industry, agriculture and medicine increases product quality and process stability.
• Support in reducing emissions and complying with legal requirements for climate protection and air quality.

Today, CO2 sensors are an indispensable instrument for monitoring air quality and processes. Their functionality ranges from simple semiconductor solutions to high-precision optical measurement methods. They not only contribute to better health and safety, but are also an important part of energy efficiency and sustainability strategies. At a time when air quality, climate protection and resource efficiency are increasingly coming to the fore, CO2 sensors are becoming more and more important.

Below you will find an overview of the most important criteria to look out for when purchasing CO2 sensors:

When buying CO2 sensors, it is crucial to look beyond price alone. As sensors often perform safety-relevant or process-critical tasks, the reliability of entire systems depends on their quality. A structured procurement process therefore takes into account technical specifications, operating conditions, supplier expertise, life cycle and cost aspects.

• Before a supplier is approached, the requirements must be precisely defined. The following points play a central role here:
• Measuring principle: NDIR sensors for maximum precision and long-term stability, MOS sensors for cost-sensitive applications, electrochemical or photoacoustic systems for special cases.
• Measuring range and accuracy depend on the application - 0-5,000 ppm is usually sufficient for indoor air quality, while up to 100 vol% may be required in industrial processes.
• The response time is important for dynamic processes or safety-critical monitoring.
• The factors of long-term stability and drift are particularly relevant in continuous applications such as building automation.
• Clarify whether the sensor is factory-calibrated, supports automatic self-calibration (ABC logic) or requires regular external calibration.
• Clarify the operating conditions such as the temperature and humidity range, pressure resistance or possible exposure to interfering gases.
• A professional purchasing department will check how the sensor can be integrated into existing systems:
• Output signals: analog (0-10 V, 4-20 mA) or digital (I²C, UART, Modbus, CAN bus).
• Size and design: Miniaturization and low energy consumption are particularly important for mobile or IoT applications.
• Interfaces and compatibility: Easy connection to building management systems, control systems or cloud architectures.
• As CO2 sensors often remain in operation for years, the choice of a reliable partner is crucial:
• Do the suppliers have a proven expertise in the respective industry, building automation, automotive, medical technology, agriculture.
• What about in-house quality management? Does the supplier have ISO 9001 or industry-specific certifications?
• Stable supply chains, traceability of components, series production capability.
• Are technical advice, training, long-term spare parts and calibration options offered?
• Even if the focus is on technology, commercial aspects determine the efficiency of purchasing:
• Consideration of service life, calibration effort and maintenance cycles.
• Delivery time and availability can be critical in projects in which CO2 sensors are a core component.
• Contractual security via guarantees granted, the design of complaints processes or agreements on long-term supply.
• As CO2 sensors are often used in sustainability-driven projects, this aspect is also becoming increasingly important:
• Energy efficiency: low power consumption extends the service life of battery-powered applications.
• Longevity: Sensors with automatic calibration and minimal drift reduce maintenance and replacement costs.
• Compliance: Compliance with RoHS, REACH and other environmental standards.
• Recyclability: Important for companies with clear sustainability strategies.

When purchasing CO2 sensors, it is crucial to keep the entire life cycle in mind. A reliable, economical and sustainable product can only be procured if the measuring principle, accuracy, integration capability and environmental conditions exactly match the intended use and the supplier can guarantee quality and security of supply.

CO2 sensors can be obtained from various suppliers. Comprehensive information about manufacturers and suppliers of CO2 sensors from all over the world can be found on Exportpages.