PTC thermistors Manufacturers online

PTC thermistors are electrical components whose electrical resistance increases as the temperature rises and are therefore used for protection, control and measurement tasks where a temperature-dependent resistance is required.

The name "PTC thermistor" comes from the fact that it conducts well at low temperatures and only becomes an insulator when the temperature rises. It is also known as a PTC thermistor, positive temperature coefficient thermistor.

Below is an overview of how PTC thermistors work, their types and applications, as well as an overview of their properties:

How PTC thermistors work:

PTC thermistors consist of special semiconductor materials, usually doped ceramics based on barium titanate or other metal oxides.

1. At low temperatures, there are sufficient free charge carriers in the material so that the resistance is relatively low.
2. Above a certain temperature, the switching temperature or Curie temperature, the crystal structure and therefore the electrical conductivity change.
3. As a result, the resistance increases abruptly or continuously.
4. This property can be used to limit current, measure temperature or protect devices.

Types of PTC thermistors:

There are several subtypes, depending on the area of application and material design:

1. PTC sensors:
   PTC thermistors that serve as precise temperature sensors.
   They show a well-defined increase in resistance with temperature.
2. PTC protection components:
   These PTC thermistors are used in electrical circuits as self-resetting fuses.
   In the event of overcurrent or overtemperature, the resistance rises sharply and thus limits the current.
3. PTC heating elements:
   PTC thermistors that are self-regulating. As soon as a certain temperature is reached, the resistance increases and prevents further heating.

Typical areas of application for PTC thermistors:

1. Overcurrent and overtemperature protection:
In power supply units, motors, transformers or batteries.
In the event of overheating, the resistance increases and protects the device from damage.

2. Temperature measurement:
PTC thermistors are used as temperature sensors in industrial systems, heating and air conditioning technology.
Their rise in resistance can be evaluated in order to record temperatures precisely.

3. Soft start:
PTC thermistors can be used in motors or electrical devices to limit the inrush current.
They initially allow more current and limit it automatically after warming up.

4. Self-regulating heating elements:
PTC heaters, e.g. in fan heaters or seat heaters, only heat up to a certain temperature and then regulate down automatically.

Advantages of PTC thermistors:

• Self-regulating: they often require no additional control electronics.
• Protective function: Automatic current limitation in the event of overload or overtemperature.
• Low maintenance: No moving parts, very durable.
• High reliability: Works reproducibly over many cycles.
• Compact design: Easy to integrate into appliances.
• Versatility: Equally suitable for measurement, protection and control.

PTC thermistors are temperature-dependent resistors whose resistance value rises sharply with increasing temperature. They are made of special semiconductor materials and are suitable for measuring as well as protection and control tasks. Typical applications include overcurrent protection, temperature sensors, soft start and self-regulating heating elements. Their advantages lie in their self-regulation, reliability, freedom from maintenance and versatility - properties that make them indispensable in modern electronics and electrical engineering.

Here is an overview of the most important criteria to consider when buying PTC thermistors:

PTC thermistors are indispensable components for protection, control and measurement tasks in electrical and electronic systems. They serve as overcurrent protection, temperature sensors or self-regulating heating elements. To ensure that these components function reliably and for the long term, they need to be purchased carefully and professionally. Choosing an unsuitable PTC thermistor can lead to failures, safety risks or unnecessary costs. It is therefore crucial to consider technical specifications as well as quality and logistics aspects when purchasing.

• Before purchasing, it should be precisely defined what the PTC thermistor is to be used for.
• Is it required as a temperature sensor for precise measurements or as a protective element for overcurrent or overtemperature protection?
• Is it to perform self-regulating heating functions, e.g. in fan heaters?
• This determines which design, which materials and which electrical properties are required.
• The switching temperature (Curie temperature) of the PTC thermistor is crucial.
• It must exactly match the conditions of the system so that the resistance rises to the correct temperature.
• The specified temperature range should cover both operating and ambient temperatures.
• Narrow tolerances for the switching temperature are important for sensor applications.
• The electrical characteristics determine where and how the PTC thermistor can be used:
• Resistance at 25 °C (nominal resistance): This value is a basic selection criterion.
• Resistance rise above the switching temperature: The steeper the rise, the more effective the protective function.
• Rated voltage and current: The PTC thermistor must withstand the loads during operation.
• Inrush current limitation or current protection: Check these parameters carefully to ensure effective protection.
• PTC thermistors are usually made of ceramic; the housing or coatings must match the environment.
• In aggressive media or damp environments, encapsulated or coated types are preferable.
• Tested materials are important for use in sensitive sectors such as medical technology or the food industry.
• PTC thermistors are available in disk, rod, plate, chip or wire designs.
• The design must fit the application mechanically and thermally, e.g. direct contact with the monitored component.
• Connections such as wire connections, plug connectors or SMD designs should meet the mounting requirements.
• Pay attention to information on switching cycles and ageing resistance.
• Check the load capacity for continuous current, surge currents and temperature fluctuations.
• For safety applications, tested and qualified components, e.g. UL-, VDE-, TÜV-certified, are important.
• Quality certificates are required in many sectors, e.g. automotive, medical technology and industrial plants.
• Check whether the PTC thermistor is certified in accordance with the relevant standards, e.g. IEC, UL.
• Special approvals such as ATEX may be required for potentially explosive atmospheres.
• Pay attention not only to the unit price, but also to the total costs: quality, reliability, service life.
• Check delivery time, availability, minimum order quantities and manufacturer's service.
• Good manufacturers offer technical support, data sheets, samples and, if necessary, customer-specific adaptations.

Professional purchasing of PTC thermistors requires a precise analysis of the intended application, the electrical and thermal requirements and the ambient conditions. Important criteria include switching temperature, resistance characteristics, load capacity, design, certifications and material compatibility. If you take these factors into account and choose a reliable supplier, you will receive a component that works reliably over a long period of time, guarantees safety and optimizes costs.

PTC thermistors can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of PTC thermistors around the world on Exportpages.