Neodymium-iron-boron magnets Manufacturers online

Neodymium-iron-boron magnets, often referred to as neodymium magnets, are the strongest permanent magnets currently available.

They are based on a compound of neodymium (Nd), iron (Fe) and boron (B), which have exceptional magnetic properties. Due to their strength and compactness, they can be found in a wide range of applications.

Below you will find an overview of the material composition and microstructure, the magnetic properties, the temperature behavior and mechanical properties and the production of neodymium-iron-boron magnets, as well as an overview of their areas of application, their advantages and the challenges when using NdFeB magnets:

Material composition and microstructure of neodymium-iron-boron magnets:

The main components of neodymium-iron-boron magnets are:

1. Neodymium (Nd): A rare earth metal that contributes to the high magnetic strength.
2. Iron (Fe): Gives the ferromagnetic properties.
3. Boron (B): Strengthens the crystalline structure and increases mechanical stability.
4. Additives: Elements such as dysprosium (Dy) or terbium (Tb) are added to improve temperature stability.

Magnetic properties of NdFeB magnets:

1. Ferromagnetism:NdFeB magnets are ferromagnetic materials in which the magnetic moments of the atoms can be aligned by an external magnetic field.
2. Extremely high remanence (Br): They can generate stronger magnetic fields than other types of magnets.
3. High energy density (BHmax): NdFeB magnets store large amounts of magnetic energy.
4. High coercive force: These magnets have a high resistance to demagnetization caused by external magnetic fields, temperature changes or physical shocks.

Temperature behavior and mechanical properties of NdFeB magnets:

1. Standard NdFeB magnets are sensitive to high temperatures. However, magnets can be stabilized for up to 200 °C by adding dysprosium or terbium.
2. NdFeB magnets are mechanically sensitive and can break when subjected to strong impacts.
3. They are susceptible to rust, which is why they are often coated (e.g. with nickel, zinc or epoxy resin).

Manufacturing process of neodymium-iron-boron magnets:

1. The starting material is put into powder form.
2. The powder is pressed into the desired shape under high pressure, often in a magnetic field, in order to optimize the alignment of the magnetic domains.
3. The pressed material is sintered at a high temperature to create a solid structure.
4. After production, the magnet is magnetized by a strong external field.

Use of NdFeB magnets:

1. Industrial applications:
Hybrid and electric vehicles require powerful neodymium magnets for drives and control units.
High-precision motion control systems in robotics use NdFeB magnets.
Used in magnetic sensors and actuators for measurement and control.

2. Electric motors and generators:
NdFeB magnets are central to electric drives, e.g. in electric cars (EVs), wind turbines and industrial motors.

3. Electronics:
They are used in hard disks, loudspeakers, headphones, microphones and smartphones.

4. Medical applications:
NdFeB magnets are used in magnetic resonance imaging (MRI) scanners and surgical instruments.

5. Magnetic holding systems:
They are used as strong holding devices, e.g. in tool holders, magnetic boards and door latches.

6. Toys and craft materials:
Due to their compactness and strength, they are often used in model making and toys (e.g. magnetic kits).

Advantages of NdFeB magnets:

• NdFeB magnets are stronger than all other known magnet types.
• They enable smaller and lighter designs in electronic and mechanical devices.
• Resistant to demagnetization due to external influences.

Challenges when using NdFeB magnets:

• Without additives, they lose magnetic force at temperatures above 80-100 °C.
• Due to their susceptibility to corrosion, they should be coated to prevent rust.
• They are mechanically sensitive and susceptible to breakage.
• The extraction and processing of neodymium is energy-intensive and harmful to the environment.
• As neodymium is a rare earth metal, its extraction is harmful to the environment. Recycling and reuse are therefore increasingly important.

Neodymium-iron-boron magnets are the most powerful permanent magnets and offer an impressive combination of strength, compactness and versatility. Their use spans numerous high-tech industries, from automotive to consumer electronics. Despite their disadvantages such as susceptibility to corrosion and environmental impact, their importance remains unbroken due to their unparalleled magnetic properties.

Here is an overview of the most important criteria to consider when buying neodymium-iron-boron magnets:

Purchasing neodymium magnets requires a careful evaluation of technical requirements, environmental conditions and quality standards.

• The remanence (Br) indicates the strength of the magnetic field that the magnet retains after magnetization. Higher values mean stronger magnets.
• The energy density (BHmax) describes the overall strength and efficiency of the magnet. Higher values are suitable for powerful applications.
• Choose magnets with high coercive force to avoid demagnetization, especially in applications with strong opposing fields or high temperatures.
• Standard NdFeB magnets work up to 80-100 °C. For higher temperatures (up to 200 °C), you need magnets with additives such as dysprosium (Dy) or terbium (Tb).
• Check how much the magnetic force decreases with temperature changes.
• Make sure that the magnet is suitable for the entire temperature range
• Make sure that the direction of magnetization meets the requirements of your application (e.g. axial, radial).
• Ask for the exact alloy composition to ensure that the magnet meets the technical requirements.
• Select magnets with a special coating or housing if the magnets are exposed to moisture or chemical stresses.
• Suitable coatings are: nickel (Ni-Cu-Ni), zinc (Zn), epoxy resin, gold (for medical applications)
• Neodymium magnets are brittle. consider whether additional measures or housings are required to absorb mechanical loads.
• Select the right geometry for your application (e.g. cubes, disks, rings, cylinders).
• For specific requirements (e.g. half shells, segmented shapes), clarify the manufacturing options with the supplier.
• Check whether the tolerances specified by the manufacturer are sufficiently precise for your application.
• Look for certifications that prove the quality and environmental standards, e.g: ISO 9001: Quality management system. ISO 14001: Environmental management.
• RoHS Conformity with the EU Restriction of Hazardous Substances Directive.
• Ensure that the supplier offers technical support and advice.
• Ask for material test reports and magnet performance tests (e.g. remanence, coercive force) to ensure that the magnets meet the specifications.
• Magnets in small quantities are often more expensive per unit. Bulk orders may allow for discounts.
• Clarify the supplier's minimum order quantity (MOQ).
• Compare several offers and look for the best quality/price ratio.
• Consider long-term costs due to service life and possible protective measures (e.g. coatings).
• Many suppliers offer customized magnets for specific applications. Clarify:
• Magnetization direction
• Special shapes and sizes
• Special coatings or temperature stabilization
• Check whether the supplier offers pre-assembled assemblies or additional assembly aids.
• Provide the supplier with a detailed list of your requirements (shape, size, magnetization, coating, temperature range).
• Samples can help to verify quality and performance before placing a bulk order.
• If you need magnets on a regular basis, partnering with a reliable supplier can ensure cost benefits and consistent quality.

By considering these criteria, you can ensure that you select NdFeB magnets that best meet your requirements.

Neodymium-iron-boron magnets can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Neodymium-iron-boron magnets from all over the world can be found on Exportpages.