High performance lubricants Manufacturers online

High-performance lubricants are specially developed lubricants that provide optimum lubrication under extreme operating conditions.

They are characterized by special properties that set them apart from conventional lubricants and make them suitable for applications under high temperatures, pressures, speeds or in aggressive environments.

Below you will find the properties and types of high-performance lubricants, an overview of areas of application and advantages, properties when selecting them as well as some application tips and mistakes not to make:

Properties of high-performance lubricants:

High-performance lubricants offer a variety of special properties that distinguish them from standard products:

They often contain extreme pressure (EP) additives, which prevent the lubricating film from breaking down under high pressure, thereby protecting components. High-performance lubricants are designed to withstand extreme temperatures (very high or very low) without losing their lubricity. They resist decomposition by oxygen, which extends their service life and reduces the formation of deposits. High-performance lubricants protect surfaces from corrosion that can be caused by moisture or aggressive chemicals. Thanks to special additives, they reduce friction and improve the efficiency of machines, which reduces energy consumption. They minimize abrasion of the components, which leads to a longer service life of the machines.

Types of high-performance lubricants:

There are a variety of high-performance lubricants developed depending on the application and requirements:

• Synthetic oils: Synthetic lubricants offer higher performance than mineral oils, especially at extreme temperatures. They have a longer service life and better flow properties.
• High-performance greases: These greases often contain solid lubricants such as molybdenum disulphide (MoS₂) or graphite, which provide additional protection at high pressures and temperatures.
• High-temperature lubricants: These are specially formulated for use at extremely high temperatures (e.g. in furnaces, turbines or boilers).
• Anti-corrosion lubricants: In addition to lubrication, they also offer particularly good protection against corrosion, making them ideal for marine applications or use in damp environments.
• High-pressure lubricants (EP lubricants): These lubricants are suitable for applications with very high loads and pressures. They contain additives that keep the lubricating film stable under extreme pressure.
• Biodegradable lubricants: These high-performance lubricants are environmentally friendly and biodegradable without compromising on performance, ideal for environmentally sensitive areas such as forestry or near bodies of water.

Areas of application for high-performance lubricants:

High-performance lubricants are mainly used where standard products are no longer sufficient. Typical areas of application include:

1. Industrial plants:
Lubrication of high-performance gearboxes, bearings, pumps, compressors, turbines and hydraulic systems.

2. Automotive industry:
Lubrication of engines, transmissions, axles, clutches, brakes and other heavy-duty applications.

3. Aerospace:
Extremely high demands on lubricants that must function under severe temperature and pressure fluctuations.

4. Energy and wind power plants:
Turbines, generators and gearboxes that operate under varying loads.

5. Mining and heavy industry:
In heavily loaded machinery, such as conveyor belts, shredders and large motors, where resilience, durability and lubricity are essential.

6. Food industry:
Special high-performance lubricants that are allowed to come into contact with food but still have to withstand high loads (e.g. NSF-certified lubricants).

Advantages of high-performance lubricants:

• High-performance lubricants need to be replaced less frequently, which reduces maintenance costs and increases machine uptime.
• By improving lubrication, components are better protected, extending their service life and reducing costly breakdowns.
• High-performance lubricants reduce friction, resulting in higher machine efficiency and lower energy consumption.
• They are suitable for use in extreme conditions, e.g. very high or very low temperatures, high humidity or aggressive chemicals.
• High performance biodegradable lubricants minimize the environmental impact of leaks or spills.

Important properties when selecting:

• Check that the lubricant meets the temperature requirements of your application. Special high-performance greases or synthetic oils are required for high-temperature applications.
• For applications with high pressures or shock loads, the lubricant should have EP additives to stabilize the lubricating film.
• The viscosity of the lubricant should correspond to the operating conditions. Lubricants with too high a viscosity can harden in cold environments, while lubricants with too low a viscosity can become too fluid in hot conditions.
• Make sure that the high-performance lubricant is compatible with the materials of the components, especially if plastics or rubber seals are involved.
• If the application takes place in a humid or corrosive environment, the lubricant should provide effective corrosion protection.

Application tips:

Even though high-performance lubricants last longer, lubrication intervals should be checked regularly in order to change the lubricant in good time. Ensure correct application, especially with high-performance greases. Too much or too little grease can impair lubrication. Before applying a high-performance lubricant, the surfaces should be clean in order to achieve the maximum lubricating effect.

Challenges and typical mistakes:

• Too much or too little lubricant can negatively affect lubrication. Overdosing can also lead to increased energy consumption.
• If the wrong high-performance lubricant is selected (e.g. in terms of viscosity or temperature resistance), this can lead to increased wear or even damage to the components.
• High-performance lubricants must also be checked and replaced regularly to ensure optimum performance.

High-performance lubricants are essential for machines and applications that operate under extreme conditions. They provide protection against wear, corrosion and high temperatures and significantly extend the service life of components.

Here are the most important aspects to look out for when buying high-performance lubricants:

When purchasing high-performance lubricants, it is crucial to make an informed decision in order to maximize the performance and service life of machinery.

• High-performance lubricants must be designed for the specific temperature conditions. Check that the lubricant is suitable for the temperatures in the intended application (both high and low temperatures). There are special high-performance lubricants for extreme cold or heat.
• High-performance greases and oils for extremely high temperatures should have a high dropping point, while products for cold environments should remain flexible and not harden.
• In applications with high pressures or shock loads (e.g. in gears or bearings), lubricants with EP additives are required to maintain the lubricating film and protect components.
• Choose a lubricant that is resistant to water, dust, aggressive chemicals or corrosive conditions, depending on the environmental conditions (e.g. in damp, dusty or corrosive environments).
• Synthetic-based high-performance lubricants generally offer better performance at extreme temperatures and longer service life than mineral-based lubricants. They are particularly advantageous in demanding applications.
• For very high loads or temperatures, it may make sense to choose lubricants with solid lubricants such as molybdenum disulphide (MoS₂), graphite or PTFE (Teflon), which offer additional wear and emergency running lubrication properties.
• For applications in humid or corrosive environments, lubricants should contain special additives that improve corrosion protection and protect against rust formation, e.g. in the vicinity of salt water or chemicals.
• The viscosity of the lubricant should be matched to the specific operating conditions of the machine. For high-speed applications, low-viscosity lubricants are useful, while for low-speed, high-load applications, a higher viscosity is required.
• Consistency is particularly important for greases. A grease that is too fluid can run away, while one that is too viscous may not provide the desired lubrication performance at low temperatures.
• Make sure that the lubricant is compatible with the materials of your machines (metal, plastic, rubber). Some lubricants can attack certain plastics or seals.
• Make sure that the new high-performance lubricant is compatible with the existing lubricants in the system to avoid reactions or deposits.
• In applications with exposure to water or high humidity, it is important that the lubricant is water resistant to prevent corrosion and retain its lubricity.
• High-performance lubricants often offer longer lubrication intervals and need to be relubricated less frequently. Pay attention to how long the lubricant remains functional under the operating conditions to reduce maintenance costs and downtime.
• Depending on the machine and lubricant, it may be necessary to extend or shorten the relubrication intervals. High-performance lubricants with longer change intervals save costs in the long term and reduce maintenance work.
• If the lubricant is used in food processing, it must comply with the relevant food standards (NSF H1) and be food-safe.
• In certain areas, such as agriculture or near bodies of water, high-performance biodegradable lubricants may be required to minimize environmental damage.
• Look for certifications such as ISO, DIN or NSF, which confirm that the lubricant meets certain quality and safety standards.
• High performance lubricants can be more expensive than standard products, but often offer better protection and longer machine life. It's worth considering the total cost of ownership, as high-quality lubricants can reduce maintenance and machine downtime.
• Check the lubricant's safety data sheets to ensure that it does not contain any harmful substances that could cause problems during handling or disposal.
• Particularly in sensitive environments (such as water protection areas or the food industry), biodegradable or environmentally friendly lubricants may be required. Therefore, pay attention to the environmental compatibility of the lubricant to minimize negative effects.
• consider how easy the lubricant is to apply. Lubricants are available in various forms such as sprays, pastes, greases or oils. The packaging should be suitable for your application and easy to handle.
• Make sure that the lubricant is readily available and can be replenished regularly to maintain the lubricant supply.

When purchasing high-performance lubricants, you should pay attention to the specific operating conditions, such as temperature, pressure and environmental factors. Selecting the right lubricant based on material compatibility, additives and viscosity can significantly improve machine performance and reduce maintenance costs. Quality, durability and value for money play an important role in ensuring the best protection and maximum efficiency.

High performance lubricants can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of High-performance lubricants from all over the world can be found on Exportpages.