Pneumatic valves Manufacturers online

Pneumatic valves are essential components in pneumatic systems that control the flow and direction of air in such systems.

They are widely used in many industries such as automation technology, the automotive industry, manufacturing technology and the packaging industry.

Below is an overview of how pneumatic valves work, their main types and uses, as well as a brief overview of modern developments in this field:

How pneumatic valves work:

Basic functions of pneumatic valves:

1. Pneumatic valves regulate the flow of compressed air, control the direction and influence the pressure and volume of the air.
2. They switch and control pneumatic cylinders and other actuators by directing the air into the corresponding chambers.
3. Pneumatic valves can also perform safety functions by stopping or diverting the air flow to make operation safer.

Main types of pneumatic valves:

1. Directional valves (directional valves):
   These valves control the direction of the air flow. They are available in different versions, e.g. as 2/2, 3/2, 4/2, 5/2 or 5/3 directional valves, depending on the number of connections and switching positions.
2. Pressure control valves:
   These valves regulate the pressure in the pneumatic system to ensure a constant pressure supply.
3. Flow control valves:
   These valves control the speed of the air flow and therefore the speed of movement and action of cylinders and actuators.
4. Quick exhaust valves:
   These valves allow air to escape quickly from a system, reducing the response time of pneumatic cylinders.
5. Shut-off valves:
   These valves shut off the flow of air in a pneumatic system to isolate it or ensure that certain areas can be deactivated.
6. Check valves:
   They only allow air flow in one direction and prevent backflow.

Use of pneumatic valves:

1. Mechanical engineering:
Pneumatic valves control tools and machines used for processing materials, such as presses, punches or lifting devices.

2. Automotive industry:
Pneumatic valves control manufacturing robots, assembly lines and other automated systems.

3. Packaging industry:
They are used in machines built for packaging, sorting and sealing products.

4. Food and beverage industry:
They control filling lines, conveyor belts and other machines that require precise movements.

Modern developments in the field of pneumatic valves:

1. Proportional valves: these enable more precise control of air flow and pressure, allowing finer control of movements and forces.
2. Valve terminals: Compact modules that combine several pneumatic valves in one unit and are often connected to electronic controls to facilitate integration into automated systems.
3. Energy efficiency: Modern pneumatic valves are often designed to minimize energy consumption and increase the efficiency of the entire system.

Pneumatic valves are essential components in many automated and mechanical systems. The correct selection, installation and maintenance of these valves is crucial to ensure efficient, safe and reliable operation of these systems.

Here is an overview of the most important points to consider when purchasing pneumatic valves.

When purchasing pneumatic valves, there are several important factors to consider to ensure that the valves are optimally suited for the specific pneumatic system.

• Make sure that the valve is designed for the maximum and minimum operating pressure of the system. check that the valve can cover the required pressure range.
• The flow rate (usually specified in Nl/min or SCFM) should meet the requirements of the system. The Kv value of the valve indicates how much air can flow through the valve for a given pressure drop.
• Select the valve based on the number of ways required (e.g. 2/2-, 3/2-, 4/2-, 5/2-way) and switching positions (monostable, bistable). These influence how the air in the system is directed.
• Decide whether the valve should control only one direction or direct the air flow in several directions.
• Observe the actuation method suitable for the intended use:
• Manual actuation: For simple applications where the operator can intervene directly.
• Electric actuation: Ideal for automated systems that require precise control and integration into control systems.
• Pneumatic or mechanical actuation: These options are suitable for special requirements, e.g. in explosive environments where electrical controls should be avoided.
• The material of the valve should meet the requirements of the environment and the medium (in this case compressed air). Common materials are aluminum, stainless steel, brass and plastics such as POM or PA.
• The sealing material must be compatible with the compressed air and possible contaminants (e.g. oil, water). Commonly used materials are NBR, EPDM, Viton and PTFE.
• The valve should be designed for the temperature range in which it is used, both for the environment and for the media flowing through the valve.
• In industrial environments, the protection class (IP protection) can be important to ensure that the valve is protected against dust, water or other environmental influences.
• Check that the valve has the correct connections (e.g. threads, connectors) for the existing pipes or hoses.
• Depending on the application, it may be necessary to mount the valve on a DIN rail, a base plate or directly on the machine. Flexibility in mounting can be advantageous.
• In applications where fast cycles are required, the switching time of the valve should be taken into account.
• Pneumatic valves can also be optimized in terms of their own air consumption, which is particularly important in energy-efficient systems.
• Pay attention to the expected service life of the valve in relation to the number of switching cycles. Valves with a longer service life reduce maintenance costs and downtime.
• Choose valves that are easy to maintain and repair if necessary. Some valves offer replaceable seals or other spare parts that allow for easy maintenance.
• In safety-critical applications, select valves that meet specific safety standards, such as ISO 13849 or EN 954-1.
• Consider how the valve should react in the event of a power failure or malfunction. Some valves return to a safe position to protect the system.
• Ensure that spare parts are readily available to minimize downtime.
• Good technical support from the supplier can be crucial when selecting, installing and maintaining valves.
• In addition to the purchase price, the long-term operating costs, including maintenance, energy consumption and service life, should also be considered.
• Higher quality but energy efficient valves can pay for themselves in the long term through lower energy consumption and less maintenance.

By carefully considering these factors, you can ensure that you choose the right pneumatic valve for your application that is efficient, reliable and durable.

Pneumatic valves can be purchased from a variety of suppliers. Comprehensive information about manufacturers and suppliers of Pneumatic valves from all over the world can be found on Exportpages.