Flanged butterfly valves Manufacturers online

Flanged butterfly valves are special valves that are used to control and shut off liquids, gases and vapors in piping systems.

They are among the most important industrial valves and are particularly common where large nominal diameters, low overall heights and simple installation are required.

Below you will find the function and types of flanged butterfly valves, their areas of application and their advantages:

How flanged butterfly valves work:

The functionality of a flanged damper is based on a rotatable damper body (disk) within a housing:

1. In the open position, the disk is parallel to the flow so that the medium can flow through unhindered.
2. In the closed position, the disk rotates perpendicular to the flow and closes off the flow.

It is operated via:

1. Hand lever or gearbox (manual).
2. Pneumatic or electric drives (automated).

Tightness is usually ensured by an elastic sleeve made of EPDM, NBR or PTFE or a metal-to-metal seal.
The flange mounting makes the valve particularly robust and suitable for higher pressures than simple wafer-type butterfly valves.

Types of flanged butterfly valves:

Flanged butterfly valves are available in various designs, which differ in terms of design, seal and material:

1. Soft-seated flanged butterfly valves:
   With elastic seat seals made of e.g. EPDM, PTFE, particularly suitable for water, air and neutral media.
2. Metal-sealing flanged butterfly valves:
   For higher temperatures and abrasive media where soft seals are no longer sufficient.
3. Double and triple eccentric versions:
   Here the valve disk is arranged eccentrically to the axis, which reduces wear on the seal and allows higher pressures and temperatures.
4. Special designs:
   With coatings for aggressive chemicals, hygienic versions for food and pharmaceuticals, or fire-resistant versions for the oil and gas industry.

Use of flanged butterfly valves:

Flanged butterfly valves are extremely versatile and can be found in almost all industries:

1. Water and wastewater technology:
Control of drinking water, raw water and waste water in pumping stations, waterworks or sewage treatment plants.

2. Energy and power plant sector:
Shut-off and control of cooling water, district heating or steam circuits.

3. Chemical and petrochemical plants:
Control of process flows, even with aggressive media (appropriate choice of materials).

4. Building technology and HVAC:
Control of heating and cooling circuits, air conditioning systems, ventilation systems.

5. Ship technology:
Ballast water, fuel lines and cooling circuits.

Their main task: Fast shut-off or control of large volume flows with a compact design.

Advantages of flanged butterfly valves:

The use of flanged butterfly valves has a number of advantages:

• Simple installation: can be mounted directly between pipes thanks to flange connection, no additional centering required.
• High operational reliability: Robust mounting, especially at higher pressures or with pulsating flows.
• Compact design: Low weight and short overall length compared to gate valves or ball valves with large nominal diameters.
• Favorable cost-benefit balance: Low maintenance requirements, durable sealing systems.
• Flexibility: Suitable for numerous media, from water to chemicals, in large dimensions and variable pressure ratings.
• Automation capability: Easy to combine with electric or pneumatic actuators for process automation.

Flanged butterfly valves are universal and robust valves for shutting off and regulating media flows in pipelines. Thanks to their flange mounting, they offer a stable and secure connection that is particularly suitable for large nominal diameters, higher pressures and automated applications. With different sealing and design types, flanged butterfly valves can be adapted to almost any medium and any operating condition.

Here are the most important aspects to consider when purchasing flanged butterfly valves:

To ensure that flanged butterfly valves operate reliably and economically in the long term, well thought-out procurement is crucial. The wrong choice of material, unsuitable seals or a lack of conformity to standards can cause expensive downtime and repairs.
Purchasing therefore requires a precise analysis of the operating conditions, technical specifications, quality assurance and cost-effectiveness.

• The operating parameters must be recorded precisely before every order is placed:
• Medium: water, steam, air, chemicals, abrasive or aggressive substances.
• Temperature and pressure ranges: Operating pressure, peak pressures, temperature peaks.
• Flow rates and control task: Only shut-off or also precise control?
• Installation situation: space conditions, accessibility, flange standard (DIN, ANSI).
• A clean specification prevents valves from being undersized or oversized and increases the service life.
• The choice of material for the body, disc and seal is one of the most important points:
• Body material: cast iron, ductile iron, stainless steel, duplex or coated versions for corrosion protection.
• Disc material: Stainless steel, bronze, plastic-coated depending on the medium.
• Seal material: EPDM, NBR, Viton, PTFE or metallic seals - matched to temperature, chemical resistance and hygiene requirements.
• The wrong material can lead to corrosion, leaks or rapid wear.
• Flanged butterfly valves are available in various designs that differ in terms of pressure rating, sealing system and eccentricity (centered, double or triple eccentric).
• The drive must be selected appropriately:
• Manual: Hand lever or gearbox for small nominal sizes or infrequent operation.
• Automated: Electric or pneumatic drives for frequent actuation or process integration.
• Safety functions: Spring return (fail-safe) in the event of a power failure, positioning time, limit switches.
• The right combination guarantees process reliability and ease of operation.
• Professional purchasing means paying attention to standards and approvals:
• Flange and pressure standards, DIN EN, ANSI/ASME.
• Tightness classes and test specifications, e.g. EN 12266, API 598.
• Certificates such as PED/DGRL, drinking water approval, DVGW, WRAS, ATEX for potentially explosive atmospheres or hygiene certificates, FDA, EHEDG.
• Manufacturers with documented quality assurance offer greater operational safety and better traceability.
• One point that is often underestimated is serviceability:
• Easy access to seals and drives.
• Good documentation and spare parts availability over many years.
• Service and support from the manufacturer or supplier.
• A valve that is inexpensive to purchase but is expensive to maintain or can no longer be repaired will be more expensive in the long term.
• It is not just the purchase price that counts, but the total costs over the service life:
• Energy savings due to low pressure losses.
• Less wear and tear with the right seal and design.
• Minimized downtimes thanks to fast maintenance and available spare parts.
• Suppliers with transparent life cycle cost analysis help to make well-founded decisions.
• The manufacturer or supplier is a decisive factor:
• Expert advice on dimensioning and material selection.
• Reliable delivery times and logistical expertise.
• Training for maintenance personnel.
• An experienced partner reduces planning errors and increases operational reliability.

Purchasing flanged butterfly valves is much more than just a price comparison. A precise specification of requirements, correct choice of material and design, approvals, ease of servicing and an overall cost analysis are crucial. If you take these points into account, you not only get a valve, but also a permanently reliable and economical solution for your piping system. This makes the procurement of flanged butterfly valves a strategic step for the safety, efficiency and longevity of systems.

Flanged butterfly valves can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Flanged butterfly valves around the world on Exportpages.