Vibrating conveyors Manufacturers online

Vibrating conveyors, also known as vibrating feeders, are devices used for the transportation and dosing of bulk materials in industrial applications.

They use vibrations to move material forward on a conveyor bed or trough, utilizing friction between the material and the trough. This technology is particularly in demand in material processing and automation, for example in the food, pharmaceutical or building materials industries.

Below you will find an overview of how vibrating conveyors work, as well as an overview of their use and benefits:

How vibrating conveyors work:

Vibrating conveyors generally work according to a principle of controlled vibration. The conveyed goods are moved along a conveyor trough by vibrations. The mode of operation can be divided into the following steps:

• Generation of the vibrations: A motor (often an unbalanced motor or electromagnet) generates vibrations that are transmitted to the conveyor trough.
  The frequency and amplitude of the vibrations can be adjusted to control the transportation of the materials.
• Conveying principle: The conveyor trough oscillates in an inclined movement that transports the material in the desired direction with a dragging and return movement.
  With each oscillation, the material is lifted slightly off the conveyor bed, only to fall back onto it again further forward during the return movement.
• Adjustment options: The direction of movement, oscillation amplitude and frequency can be adjusted, which controls the conveying speed and quantity.
  By adjusting these parameters, the conveying of the material can be precisely regulated.
• Conveying types: Depending on the direction of vibration and material, vibrating conveyors can generate linear or spiral movements. This is particularly the case with vibrating conveyors, which transport materials upwards in a spiral motion.

Use of vibrating conveyors:

Vibrating conveyors are popular in many industrial applications as they provide controlled and precise conveying. The main areas of use include:

1. Material feeding and dosing:
In production processes, vibrating conveyors are ideal for controlled feeding of material into machines or onto other conveyors.
For example, they are used for dosing bulk materials such as sand, granulate, powders or food ingredients.

2. Sorting processes:
Vibrating conveyors can be used to guide materials in different directions and thus sort them. This is particularly relevant in the automotive and electronics industries, where precise material handling is required.

3. Conveying sensitive material:
Because vibrating conveyors move material gently, they are suitable for fragile goods that could be damaged by conventional conveying methods.

4. Use in special environments:
They are used in extreme conditions, such as high temperatures, dusty environments or hygienic areas, as they are easy to clean and maintain.

5. Processing and screening:
In addition to conveying, vibrating conveyors can also be used for screening and separating materials. They remove foreign bodies or separate different material sizes.

6. Use in the food industry:
Here they are particularly in demand as they work hygienically and can be operated without lubricants. Typical applications include conveying grain, nuts, powders or other ingredients.

Advantages of vibrating conveyors:

• They have few moving parts and are therefore low-maintenance.
• They offer precise control of the conveying volume and speed.
• The material is transported without high mechanical loads.
• They can be used in a wide variety of environments and are flexibly adaptable.

Vibrating conveyors are an efficient and versatile solution for transporting and dosing bulk materials in numerous industries. Their controlled vibration technology enables precise material conveying, which is particularly suitable for sensitive and heterogeneous materials. Thanks to their low maintenance requirements and adaptability, they are widely used in production processes, sorting systems, the food industry and many other areas.

Below is an overview of the most important points to consider when purchasing vibrating conveyors:

When purchasing vibrating conveyors, there are several important factors to consider to ensure that the model chosen meets the requirements of the operation and specific application. Choosing the right vibratory conveyor is crucial for efficiency, service life and cost optimization in production.

• Is the material to be conveyed granular, powdery, sticky, abrasive or brittle? Different materials require specific types of vibratory conveyors.
• For sensitive goods such as foodstuffs or delicate components, the conveyor should transport the material particularly gently.
• Depending on the area of application, the vibrating conveyor may need to be heat-resistant or corrosion-protected.
• The capacity of the vibrating conveyor should be adapted to the desired conveying capacity. Capacities that are too low or too high can cause inefficiencies or malfunctions.
• This should be variably adjustable to allow flexible adaptation to different requirements.
• The vibratory bowl feeder must fit the size and shape of the installation site. Space-saving models or special designs such as spiral conveyors could be advantageous in confined areas.
• The conveyor trough and conveyor bed should be made of materials that match the properties of the material being conveyed (e.g. stainless steel for the food industry or abrasion-resistant coatings for abrasive materials).
• Vibrating conveyors are typically driven by electromagnets, unbalanced motors or pneumatic drives. The choice of drive system has an impact on efficiency and operating costs.
• Modern vibrating conveyors offer energy-efficient drives, which lowers operating costs in the long term and reduces the environmental impact.
• To enable flexible adaptation to changing conveying conditions, the conveyor should have adjustable frequency and amplitude settings.
• The vibrating conveyor should be compatible with control systems such as PLCs (programmable logic controllers) in order to integrate it into an automated production line.
• In the food, pharmaceutical and chemical industries in particular, vibrating conveyors must be easy to clean and meet high hygiene standards (e.g. FDA, GMP).
• Stainless steel and special hygienic coatings are often required to prevent contamination and simplify the cleaning process.
• The vibratory bowl feeder should be made of high-quality materials that can withstand the stresses and strains of the environment (e.g. moisture, chemical influences).
• Models with abrasion-resistant coatings or protective mechanisms offer a longer service life, which is particularly advantageous for abrasive materials.
• In working environments where vibrating conveyors run continuously, noise generation can be problematic. Low-noise models or additional damping may be necessary here.
• In sensitive environments (e.g. clean rooms), additional requirements such as low particle emissions must be met.
• Vibrating conveyors should be designed to be easy to maintain in order to minimize downtimes.
• It should be easy to procure spare parts to ensure long-term operational reliability.
• The initial cost is often critical, but should be evaluated in the context of the total cost of ownership over the life of the equipment.
• The operating costs, energy consumption, maintenance costs and total cost of ownership (TCO) of the conveyor should be factored into the decision. An energy-efficient and low-maintenance vibrating conveyor can be more cost-effective in the long term.
• In specific industries, it is important that the vibrating conveyor is certified in accordance with applicable norms and standards, such as ATEX for potentially explosive atmospheres.
• The conveyors must comply with applicable safety requirements to ensure the safety of employees.

When purchasing a vibrating conveyor, technical, hygienic and economic factors should be considered in addition to suitability for the goods to be conveyed. A thorough comparison of different models and a clear definition of the application requirements will help to select the ideal vibrating conveyor that offers efficiency, durability and a low TCO.

Vibrating conveyors can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Vibrating conveyors from all over the world can be found on Exportpages.