Milled parts Manufacturers online

Milled parts are mechanically processed workpieces that are manufactured using the machining process of milling on milling machines.

In this process, material is removed from a clamped workpiece by rotating cutting tools to create complex shapes and structures.

Below you will find the processes as well as the areas of application, the materials used and the advantages of milled parts:

Processes and tolerances:

1. 3-axis milling:
Standard process for simple to complex components.

2. 5-axis milling:
Enables the machining of complicated geometries and free-form surfaces.

3. Micro milling:
For particularly small and precise components with extremely tight tolerances.

Depending on the requirements, the tolerances can be very tight, often in the range of a few micrometers.

Areas of application for milled parts:

1. Mechanical engineering:
Milled parts are used in housings, guides, brackets and structural parts. They are crucial for the precision and functionality of machines and systems.

2. Automotive industry:
These parts are used in engine blocks, transmission housings, chassis parts and body components.

3. Aerospace:
Lightweight milled parts are important in aircraft structures, turbine parts and engine components.

4. Medical technology:
Milled parts are essential for precise instruments, prostheses and medical devices.

5. Electrical engineering:
Milled parts are essential in the manufacture of housings, heat sinks and brackets for electrical components.

Materials for milled parts:

1. Metals:
Aluminum, steel, stainless steel, titanium, copper and brass.

2. Plastics:
POM, PVC, PTFE, and other engineering plastics.

3. Special materials:
Fiber composites and ceramics are also milled, depending on the application.

Advantages of milled parts:

• High precision: Ideal for components with complex geometries and tight tolerances.
• Versatility: Suitable for a wide range of materials and applications.
• Flexibility: Adaptable to individual design requirements and small to large series production.

Milled parts are therefore of great importance in many industries where precise, customized components are required that cannot be produced using conventional manufacturing processes.

Below you will find an overview of the most important criteria to look out for when purchasing milled parts:

When buying milled parts, there are several important aspects you should consider to ensure that the parts meet the desired requirements and are of high quality.

• Make sure that the material meets the requirements of your application, be it metal (e.g. aluminum, steel, stainless steel) or plastic.
• Request material certificates to confirm the quality and origin of the material.
• The accuracy of the milled parts must meet the required tolerances, especially for parts with critical fits.
• Clearly define the tolerances and check whether the manufacturer can meet them.
• Pay attention to the required surface quality, especially for parts that will later be assembled or in contact with other components.
• If necessary, clarify whether the manufacturer can offer additional surface treatments such as anodizing, coating or polishing.
• Find out about the supplier's manufacturing capabilities, in particular whether they have modern CNC machines and the necessary technology (e.g. 5-axis milling).
• Make sure that the manufacturer uses the latest technology to achieve the desired results.
• Inquire about the quality inspection processes and whether measurement reports or test certificates can be supplied.
• Look out for certificates such as ISO 9001, which indicate a good quality management system
• Clarify the delivery times and whether the manufacturer is able to reliably meet them.
• Check whether the manufacturer can react flexibly to last-minute changes or urgent orders.
• Before you place a large order, you should request sample parts or prototypes to check the quality and accuracy of fit.

By considering these points, you can ensure that the milled parts you purchase meet the highest quality standards and are suitable for your specific application.

Milled parts can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Milled parts from all over the world can be found on Exportpages.