Linear stages Manufacturers online

Linear stages are precise and stable support systems for workpieces, tools or measuring devices that are used to move and position them along an axis with high accuracy, repeatability and stability.

They consist of a stable base body, a slide and guide elements and form a central component in machine tools, measurement technology, automation or medical technology.

Design and function of linear stages:

Linear stages typically consist of the following main components:

1. Guide system (base):
   A stable construction consisting of one or more guide rails or raceways, usually made of steel or aluminum that serves as a support structure and provides rigidity.
2. Guide elements:
   Linear bearings in the form of sliding, recirculating ball or roller guides that enable low-friction and precise movement along an axis.
3. Movable platform (carriage):
   Carries the load, be it a workpiece, tool or sensor.

The principle of operation is based on the linear stage being guided on precise rails or tracks, with a drive adapted to the application generating the movement and a positioning system controlling it.
In this way, movements can be achieved with very high precision, sometimes in the micrometer or nanometer range.

Use and application areas of linear stages:

Linear stages are versatile and can be found wherever controlled and precise linear movements are required. Typical applications are

1. Machine tools:
In milling, turning or grinding machines, linear tables are used for precise guidance of workpieces or tools. They enable high-precision machining and repeat accuracy in series production.

2. Metrology and testing technology:
Linear stages are used in coordinate measuring machines, microscopes or testing systems where components must be moved precisely so as not to falsify measurement results.

3. Semiconductor and electronics production:
Linear stages are used here for positioning wafers, printed circuit boards or placement heads, as the smallest deviations can have a major impact.

4. Automation and robotics:
In production lines, linear stages enable the precise movement of workpiece carriers, assembly tools or inspection systems.

5. Optics and laser processing:
For applications such as laser cutting, engraving or the production of lenses, materials must be moved with high precision.

6. Medical technology and biotechnology
In laboratory automation, sample handling or surgical equipment, linear stages are used to ensure precise movements in sterile and controlled environments.

Advantages of linear stages:

• High precision and repeat accuracy
• Stable guidance even with high loads.
• Flexibility thanks to various drive technologies.
• Can be combined into multi-axis systems such as XY or XYZ tables.
• Used in a wide range of industries from mechanical engineering to medical technology

Linear tables are indispensable components in modern industry when it comes to precise linear movements. Whether in machine tools, electronics production, metrology or medical technology - linear stages ensure the precision, quality and productivity of processes.

Here are the most important criteria to consider when purchasing linear stages.

The purchase of linear stages and the matching drive and control systems requires a careful analysis of the technical requirements, as they play a key role in precision, efficiency and process reliability in many branches of industry. A linear stage is not just a mechanical guide element, but a combination of guide, drive, control and measuring system. The criteria that need to be taken into account in professional purchasing are correspondingly diverse.

• One key criterion is the maximum load capacity. The linear stage must be able to reliably support the weight of workpieces, tools or measuring instruments without compromising accuracy.
• The rigidity of the construction is equally important, as vibrations or deflections can significantly reduce precision.
• Another important requirement for a linear stage is its accuracy. This involves positioning accuracy (how precisely a target position is reached) and repeatability (how reliably a position can be reproduced several times).
• Depending on the application - for example in metrology or semiconductor production - deviations in the micrometer or even nanometer range can be decisive.
• The required travel distance depends on the application. While a few millimetres are sufficient in microscopy, several hundred millimetres or more are often required in machine tools. The maximum stroke should always be dimensioned with sufficient reserve.
• The drive system determines the dynamics, speed and precision.
• Ball screw drives are very precise and powerful and are suitable for medium to high loads.
• Toothed belt drives are designed for long strokes and high speeds, with somewhat lower precision.
• Linear motors offer maximum dynamics and precision, but are more cost-intensive and place higher demands on the control system.
• The choice depends on speed, accuracy and budget.
• The guideways ensure that the carriage moves in an exact linear fashion.
• Recirculating ball bearing guides offer high precision, smooth running and load capacity.
• Roller guides are particularly rigid and are suitable for high loads.
• Sliding guides are robust and low-maintenance, but less precise.
• The decision depends heavily on the requirements for load capacity, accuracy and ease of maintenance.
• In many applications, precise position feedback is crucial. Integrated encoders or linear scales enable precise control and monitoring. For less demanding applications, simple reference switches or end position sensors are often sufficient.
• The required movement speed and acceleration play a particularly important role in automation, robotics or electronics production. Here it is important to find a compromise between dynamics and precision.
• A professional purchasing department must check how well the linear table fits into existing machines and control systems. Interfaces, compatibility with existing drives and control systems and ease of integration are important criteria.
• Linear tables must be adapted to their operating environment:
• In sterile environments, such as in medical technology, or clean rooms, freedom from particles and special lubrication are required.
• In dusty or damp environments, such as in the production of machine elements, seals and robust designs are required.
• At high temperatures, the material must be temperature-resistant.
• Maintenance intervals and the availability of spare parts play a significant role in operating costs.
• Systems with integrated lubrication or maintenance-free bearings reduce costs and increase availability.
• In addition to acquisition costs, operating costs, service life and ease of servicing are also decisive factors.
• An initially more expensive linear table can be cheaper in the long term if it requires less maintenance and has a longer service life.

When purchasing linear stages, the focus is on the application. Precision, load capacity, drive, guide system and sensors must be precisely matched to the task at hand. Equally important are integration into existing systems, adaptation to environmental conditions and aspects such as maintenance requirements and total costs over the service life. By taking these factors into account, you can ensure that the selected linear stage will work precisely, reliably and economically in the long term.

Linear stages can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Linear stages from all over the world can be found on Exportpages.