Linear units Manufacturers online

Linear units are mechanical assemblies consisting of a guide and drive system that perform movements along a straight line and enable precise, repeatable positioning.

They are used in a variety of machines, robotic systems and automation systems to precisely move tools, workpieces or measuring devices. The linear unit typically combines guide, drive and bearing in a compact design.

The following is an overview of the structure and components, functionality and design types of linear units, their areas of application and properties, as well as notes on their maintenance and service life:

Structure and components of linear units:

A typical linear unit consists of several main components:

1. Guide system:
   This can consist of shaft guides, profiled rails or recirculating ball guides, which enable precise and stable movement in one direction.
2. Plain or roller bearings:
   The moving unit (carriage) can run on the guide via plain bearings or roller bearings. Roller bearings offer lower friction and higher accuracy, plain bearings are often more robust and less expensive.
3. Drive system:
   Linear units are usually driven electrically, pneumatically or hydraulically. Electric drives consist of spindles or belt drives, while pneumatic or hydraulic cylinders generate the movement via fluid power.
4. Positioning system:
   Linear displacement sensors / position encoders detect position, speed or end positions. These values are used to precisely control the drive.
5. Slide/platform:
   The component to be moved is mounted on this element. The slide construction is designed to carry loads evenly and minimize vibrations.

Functionality of linear units:

Linear units convert drive power into linear motion.
Electric versions often use a ball screw or rack and pinion that translates the rotary motion of a motor into a precise linear movement of the carriage.
Pneumatic or hydraulic systems use the force of a pressure medium to move the slide.
Guides and bearings ensure the required stability, accuracy and load-bearing capacity.

Construction types of linear units:

There are different designs to meet different requirements:

1. Single guides: Carriage moves along a single axis.
2. Multiple guides: Two or more axes combined, e.g. XY or XYZ systems.
3. Profile rail linear axes: High-precision units with ball or roller guides, ideal for machine tools or measuring devices.
4. Plain bearing linear units: Robust, often low-maintenance solutions for loads under medium speeds.
5. Compact or miniature versions: For tight installation spaces or light loads in robotics and automation.

Areas of application for linear units:

1. Automation and robotics:
Positioning of grippers, tools or sensors.

2. Machine tools:
Precise feed movements of tools or workpieces.

3. Assembly and testing technology:
Linear movements for component handling, testing devices and measuring systems.

4. Conveyor technology:
Transportation and positioning of products in production lines.

5. Medical technology and laboratory automation:
Precise movements for pipetting robots, microscopy systems or sample handling.

6. Packaging industry:
Precise feed and positioning movements for packaging lines.

Features of linear units:

• Linear units are characterized by high positioning accuracy, repeatability and load capacity.
• Roller-guided systems offer very low friction and high speed, while slide-guided variants are more resistant to shock and vibration.
• The choice depends on load, speed, precision, environmental conditions and maintenance requirements.

Maintenance and service life of linear units:

• The service life depends on load, lubrication and ambient conditions.
• Roller-guided linear units require regular lubrication or lifetime-lubricated bearings, while slide-guided variants are often robust against dirt and moisture.
• Regular checks for play, wear and lubrication condition extend operational reliability.

The design of roller guides, electric or fluid drives depends on the load, speed, precision requirements and ambient conditions. Thanks to their modular design, they can be flexibly integrated into a wide range of applications and make a significant contribution to the efficiency and accuracy of modern production and testing systems.

Here is an overview of the most important points to consider when purchasing linear units.

When purchasing linear units, careful selection is crucial to ensure precise movement, a long service life and minimal operating costs. Technical requirements, operating conditions and cost-effectiveness must all be taken into account.

• First of all, the maximum load capacity of the linear unit must be defined. Both static and dynamic loads must be taken into account, including axial, radial and moment loads.
• A safety reserve should be included to prevent overloading, premature wear or play.
• The required positioning accuracy determines the choice between plain and roller guides.
• The decision between rolling and plain bearing guides influences friction, wear, speed and load capacity.
• Roller bearing guides are suitable for high-precision applications, while plain bearing guides are shock-resistant, vibration-resistant and low-maintenance.
• Roller-guided systems offer high repeat accuracy and low friction, but are more sensitive to dirt.
• Linear units can be driven electrically, e.g. spindle, toothed belt or linear motor, pneumatically or hydraulically.
• The choice depends on speed, stroke, load, controllability and ambient conditions.
• Electric drives offer precise positioning, pneumatics are quick and easy, hydraulics can withstand high forces.
• The desired stroke length, maximum speed and acceleration must match the specifications of the linear unit.
• oversizing increases costs, undersizing leads to overloading and reduces service life.
• Material selection and surface treatment influence wear, corrosion resistance and friction behavior.
• Stainless steel or coated components are suitable for damp, dirty or chemically aggressive environments.
• Temperature ranges should be observed to avoid material deformation or lubrication problems.
• Some linear units are lubricated for life, others require regular lubrication.
• Ease of maintenance should be considered in the selection process, especially in difficult to access installations or critical production processes.
• The linear unit should be easy to integrate into existing machines.
• Mounting points, adjustment options and compact designs facilitate installation and commissioning.
• With modular systems, flexibility for future adaptations is an advantage.
• In addition to the purchase price, follow-up costs must also be considered: Maintenance, downtime, energy consumption and spare parts costs.
• A higher quality unit can be significantly more economical in the long term than a cheaper but less durable solution.
• Reliable suppliers with technical support, fast spare parts supply and advice on selecting the right unit increase operational reliability and reduce downtimes.

The purchase of linear units requires a comprehensive analysis of technical requirements, operating conditions and economic factors. Load capacity, precision, guide type, drive, material and maintenance requirements must be coordinated. Careful selection ensures precise movement, high reliability and long-term cost-effectiveness throughout the entire system.

Linear units can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Linear units around the world on Exportpages.