Filter systems Manufacturers online

Filter systems are technical systems for separating and removing solid, liquid or gaseous contaminants from air, gases or liquids.

They play a crucial role in many industries, in environmental technology and in building services to improve the quality of air and water, optimize production processes and comply with legal regulations.

Below is an overview of how filter systems work, their different types and areas of application, as well as their advantages:

How filter systems work:

Filter systems consist of one or more filters and an infrastructure that guides the substance to be filtered (air, water, oil, gas, etc.) through the filter system.

The substance passes through a filter medium that retains particles and pollutants depending on their size and type. The choice of filter medium depends on the type and size of the particles to be removed and the substance to be filtered.

Types of filter systems:

Filter systems can be used for countless tasks. Below is a list of the most common types for different media:

Filter systems for air and gases:

1. Particle filters (HEPA, ULPA):
   Remove particles such as dust, pollen, mold and bacteria from the air. Frequently used in building technology (e.g. air conditioning systems), clean rooms, laboratories and medical technology.
2. Activated carbon filters:
   Remove odors, gases and chemical pollutants from the air. Often used in ventilation systems, kitchen extractors and industrial processes.
3. Electrostatic filters:
   Utilize electrical charges to remove particles from the air and gases. Used in ventilation systems and to reduce fine dust in industry.
4. Mechanical filters (e.g. pre-filters):
   Remove coarse particles from air and gases. They are often used as a preliminary stage to other filter systems.

Filter systems for water:

1. Particle filters:
   Remove sediment, sand and rust particles from water. Often used in water treatment plants and for pre-filtration in households.
2. Activated carbon filters:
   Adsorb organic compounds, chlorine, pesticides and other chemical contaminants from water. Used in drinking water treatment and in the food industry.
3. Reverse osmosis systems:
   Remove dissolved salts, metals, bacteria and viruses from water through a semi-permeable membrane. Used in drinking water treatment, the pharmaceutical industry and for desalination.
4. Ion exchangers:
   Remove specific ions (e.g. calcium, magnesium) from water. They are used for softening or desalination.
5. UV disinfection systems:
   Destroy bacteria, viruses and other microorganisms in water using ultraviolet radiation. Often used in drinking water treatment plants.

Filter systems for oil and grease:

1. Coalescing filters:
   Separate oil and grease from water by aggregating smaller droplets into larger ones, which can then be separated more easily. Used in industry and in workshops for waste water treatment.
2. Absorption filters:
   Remove oil and other organic contaminants by absorption in filter materials. Used in waste water treatment and in production plants.

Areas of application for filter systems:

1. Industry:
Filter systems are used in many industrial sectors such as the chemical industry, metal processing, cement production, pharmaceutical industry and food processing to ensure the quality of products and meet legal requirements for emission control.

2. Environmental technology:
In water and wastewater treatment, filtration systems are used to remove suspended solids, organic and inorganic contaminants and microorganisms to provide clean water for the environment or human consumption.

3. Building and air conditioning technology:
Filtration systems are used in heating, ventilation and air conditioning (HVAC) systems to improve indoor air quality, reduce allergens and control the indoor environment.

4. Medical and pharmaceutical applications:
In clean rooms and laboratories, special systems filter particles and germs from the air to ensure sterile conditions.

5. Energy industry:
In power plants and oil refineries, filtration systems are used to remove pollutants from exhaust gases and minimize environmental pollution.

Advantages of using filter systems:

• Filtration systems improve the quality of air, water, gases and liquids by removing unwanted contaminants.
• They prevent wear and damage to plant and machinery by removing harmful particles and substances.
• Filter systems reduce health risks by removing pollutants from air and water that can cause respiratory problems, allergies or other health complaints.
• They help reduce pollution by removing pollutants from exhaust gases, wastewater and other waste streams.
• Many industries are required by law to meet certain standards in terms of emissions and wastewater quality. Filter systems help to meet these regulations.

Filter systems are essential in many applications as they ensure the quality and safety of air, water, liquids and gases.

Here is an overview of the most important points to consider when purchasing filter systems:

When buying filter systems, there are numerous factors to consider to ensure that the system is ideal for the application in question. The right choice has a significant impact on the efficiency, longevity and operating costs of the system.

• Determine what type of contaminants need to be removed (e.g. particles, chemicals, odors, microorganisms). Select the appropriate filter type, such as
• Particle filter (e.g. HEPA, ULPA): For dust, pollen, bacteria.
• Activated carbon filter: For odors, gases and chemical pollutants.
• Membrane filters (e.g. reverse osmosis): For the removal of dissolved substances, bacteria, viruses.
• Ion exchangers: For softening and desalinating water.
• UV disinfection systems: For the removal of microorganisms.
• Pay attention to the filtration rate and the efficiency of the filter, which is usually given as a percentage of particles of a certain size removed (e.g. 99.97 % for particles ≥0.3 µm for HEPA filters).
• If microorganisms (bacteria, viruses) are to be removed, the microbiological effectiveness of the filter is crucial. UV or special microbiological filters offer a high disinfection rate.
• The filter system should provide the necessary flow rate required for the application. Too low a flow rate can affect performance, while too high a rate can overwhelm the filter.
• The system must have the required capacity for the application. This refers to both the volume of the substance to be filtered (air, water, oil) and the amount of particles the filter can handle before replacement is necessary.
• A low pressure loss ensures that the system functions more efficiently. High pressure loss can lead to increased energy consumption and higher operating costs.
• Check the energy consumption of the filter system. Energy-saving systems reduce operating costs and are more environmentally friendly.
• The system must be suitable for the specific ambient conditions in which it is operated (e.g. temperature, humidity, corrosive gases).
• If the system is used in potentially explosive atmospheres, it must comply with the relevant safety standards (e.g. ATEX certification).
• The system should be designed so that the filter media can be replaced easily and safely.
• Check the expected service life of the filter media and how often replacement is required. This will have an impact on ongoing operating costs and overall efficiency.
• The cost and availability of replacement filters should be considered as these can account for a significant proportion of operating costs.
• The material of the filter system should be able to withstand the chemical and physical conditions of use (e.g. corrosion-resistant materials for chemical applications).
• The design of the filter system should be robust and durable to suit the intended application.
• Make sure that the filter unit is compatible with existing systems and processes. Pay attention to the connection dimensions, communication and control interfaces.
• Modular filter systems offer flexibility when adapting to different or changing requirements.
• Ensure that the filter system complies with the relevant international and regional standards and certifications (e.g. CE, UL, NSF).
• For specific industries (e.g. food, pharmaceuticals), there may be additional requirements for the filter systems that must be met.
• Consider not only the purchase price, but also the installation costs and commissioning. This includes energy consumption, maintenance and servicing costs as well as the cost of replacement filters and parts.
• Evaluate the total cost of ownership over the expected service life of the system.
• Modern filter systems often have sensors and control systems that can optimize operation and indicate maintenance requirements.
• If desired, the system should have remote monitoring and control functions to increase operating efficiency.
• Pay attention to the warranty period and terms. A longer warranty can be an indicator of the quality and reliability of the system.
• The supplier should provide good technical support and after-sales service, including training, maintenance and spare parts supply.

Choosing the right filtration system depends on many factors, including the type of contaminants, operating conditions and efficiency and maintenance requirements. Careful consideration of these aspects will ensure that the filtration system operates effectively, delivers the desired results and is cost effective in the long term.

Filter systems can be sourced from a variety of suppliers. Comprehensive information about manufacturers and suppliers of Filter units from all over the world can be found on Exportpages.