Absolute pressure sensors Manufacturers online

Absolute pressure sensors measure the pressure of a medium relative to an absolute vacuum as a reference and are therefore important components in industrial measurement technology, process automation, environmental technology and many other technical applications.

In contrast to relative or differential pressure sensors, they therefore provide a clearly defined measured value, independent of atmospheric fluctuations. This property makes them particularly suitable for precise and reproducible pressure measurements in demanding environments.

Below you will find the functionality and types of absolute pressure sensors, their use, their advantages and their technical and economic significance:

How absolute pressure sensors work:

An absolute pressure sensor measures the pressure of a gas or liquid compared to a sealed reference vacuum.

Inside the sensor is a pressure transducer - usually a thin membrane - which deforms under the effect of pressure. On the back of this membrane is a hermetically sealed vacuum. The measured pressure acts on the diaphragm, while the vacuum serves as a constant reference.

The deformation of the diaphragm is converted into an electrical signal using various physical principles:

1. Piezoresistive: change in resistance due to mechanical voltage.
2. Capacitive: capacitance change between membrane and counter electrode.
3. Thin-film or strain gauge technology
4. Resonant or optical methods for high-precision applications

The resulting electrical signal is amplified, temperature-compensated and provided as a standardized output signal (e.g. 4-20 mA or 0-10 V).

Types of absolute pressure sensors:

Depending on the technology and area of application, absolute pressure sensors differ in terms of design and performance.

1. Piezoresistive absolute pressure sensors:
   These sensors use semiconductor structures whose electrical resistance changes under mechanical load.
   They are widely used, cost-effective and offer high measurement accuracy.
2. Capacitive absolute pressure sensors:
   Here, the capacitance between two electrodes changes due to membrane movement.
   They are particularly suitable for very low pressure ranges and high-precision measurements.
3. Thin-film and metal diaphragm sensors:
   These robust sensors are designed for industrial applications with high pressures or aggressive media.
   They are characterized by high long-term stability.
4. Micromechanical (MEMS) sensors:
   Compact sensors with integrated electronics, often used in mobile or space-critical applications.
   They combine small size with high integration capability.

Use of absolute pressure sensors:

Absolute pressure sensors are used wherever a precise pressure value that is independent of the ambient pressure is required.

1. Process and chemical engineering:
They monitor reactors, tanks or pipelines and ensure stable process conditions.
As they measure independently of atmospheric pressure, they provide reproducible values even in changing weather conditions.

2. Vacuum technology:
In vacuum pumps, coating systems or semiconductor production, absolute pressure sensors measure very low pressure ranges.
They are crucial for precise vacuum control.

3. Air conditioning and environmental technology:
They detect air pressure for weather stations or altitude measurements.
They are also used in HVAC systems to monitor the pressure of closed systems.

4. Mechanical and plant engineering:
Absolute pressure sensors monitor hydraulic or pneumatic systems to ensure stable operating conditions.

5. Medical technology:
In ventilators, analysis devices or sterilization systems, they enable precise pressure control.

6. Automotive and mobile technology:
They are used for engine control, altitude correction or boost pressure monitoring.
The absolute reference enables precise adjustments regardless of the ambient pressure.

7. Research and development:
In laboratories, they are used to measure gas pressures, test setups or physical experiments with high accuracy.

Advantages of absolute pressure sensors:

• Independence from ambient pressure: As absolute pressure sensors measure against an internal reference vacuum, the measured values remain stable - regardless of weather, altitude or atmospheric fluctuations.
• High measuring accuracy: Modern sensor technologies enable precise pressure detection with high repeat accuracy and minimal drift.
• Long-term stability: Thanks to the hermetically sealed reference system and robust membrane technologies, absolute pressure sensors offer high long-term stability over many years of operation.
• Wide measuring range: They cover applications from fine vacuum to high pressure ranges and are therefore versatile.
• Robustness: Industrial versions are resistant to vibration, temperature fluctuations, humidity and aggressive media.
• Easy integration: Standardized output signals such as 4-20 mA, 0-10 V or digital interfaces facilitate integration into control and automation systems.
• Low maintenance: As there is no open reference to the ambient pressure, absolute pressure sensors are insensitive to clogging or environmental influences.

Technical and economic significance of absolute pressure sensors:

• Absolute pressure sensors are central elements of precise control and monitoring systems.
  They enable reproducible measurements in sensitive applications such as vacuum technology, the process industry or medical technology.
• Thanks to stable and exact pressure values, they improve process quality and increase the operational safety of technical systems.
  At the same time, they support energy-efficient operating modes, as pressure systems can be optimally controlled.
• Their high reliability reduces maintenance intervals and minimizes downtimes.
  Absolute pressure sensors therefore make an important contribution to the efficiency, safety and sustainability of modern industrial and automation systems.

Absolute pressure sensors measure pressure relative to a fixed vacuum reference point and therefore provide particularly stable and precise measured values. They work with different sensor technologies such as piezoresistive, capacitive or thin-film-based methods and are available in numerous designs. Their advantages lie in their independence from ambient pressure, high accuracy, robustness and versatility. This makes absolute pressure sensors indispensable components in modern industrial, environmental, medical and automation technology.

Here you will find an overview of the most important points to consider when purchasing absolute pressure sensors:

Absolute pressure sensors are central components in industrial measurement, control and regulation processes. They measure the pressure of a medium relative to an internal reference vacuum and thus provide stable measured values that are independent of the ambient atmospheric pressure. They are used in the process industry, vacuum technology, medical technology, energy systems, environmental measurement technology and in mechanical and plant engineering. In professional applications, unsuitable or incorrectly dimensioned sensors can lead to measurement deviations, unstable control loops, quality problems, increased maintenance costs or safety-critical situations. This is why the structured and technically sound purchasing of absolute pressure sensors is crucial for process reliability, efficiency and long-term system availability.

• A professional purchasing process begins with a detailed analysis of the measurement task.
• The minimum and maximum operating pressure, possible pressure peaks, the dynamics of the pressure curve and the required measuring accuracy are crucial.
• The question of whether vacuum, low pressure or high pressure applications are involved also has a significant influence on sensor selection.
• The sensor should be dimensioned so that the typical operating range lies within the optimum measuring window. Continuous utilization close to the measuring limits can lead to increased drift, lower accuracy and a shorter service life.
• Another key point is the analysis of the measurement medium.
• The state of aggregation (gas or liquid), chemical composition, corrosiveness, moisture content, possible condensate formation and particle or contamination content must be taken into account.
• These parameters determine the choice of diaphragm materials, seals and housing materials.
• Corrosion-resistant materials such as stainless steel or special coatings are required for aggressive media.
• For hygiene-critical applications, such as in the food or pharmaceutical industry, suitable surface qualities and dead space-free process connections are crucial.
• The environmental conditions at the place of use also play an important role.
• Temperature ranges, strong temperature fluctuations, vibrations, humidity or electromagnetic interference can influence the measurement quality.
• Industrial environments require robust housings, high degrees of protection and excellent EMC resistance.
• The temperature compensation of the sensor is also of great importance, as temperature fluctuations can have a direct impact on the measurement accuracy.
• The selection of suitable sensor technology is a key decision criterion.
• Depending on the application, piezoresistive, capacitive or thin-film sensors are used.
• Capacitive technologies often offer particularly high precision in the low pressure or vacuum range, while piezoresistive sensors are robust and versatile.
• The selected technology influences accuracy, long-term stability, temperature behavior and cost structure.
• The mechanical design and the process connection should not be underestimated.
• The thread type, flange size, installation position, overall length and sealing systems must match the existing system exactly.
• Errors in this area can lead to leaks, installation problems or falsified measurement results.
• Compact designs are required where space is limited, while particularly robust designs should be preferred in harsh environments.
• Another crucial aspect is electrical integration.
• The sensor must be compatible with the existing control and automation structure.
  Typical output signals such as 4-20 mA, 0-10 V or digital interfaces must match the evaluation electronics.
• Supply voltage, signal stability and interference immunity must also be taken into account. Modern sensors offer additional diagnostic and monitoring functions that enable predictive maintenance and increase operational reliability.
• Accuracy, calibration and long-term stability are key quality criteria.
• In addition to pure measurement accuracy, parameters such as hysteresis, linearity, temperature drift and zero-point stability should be evaluated.
• Traceable calibration certificates are required for quality-critical applications.
• High long-term stability reduces recalibration intervals and minimizes maintenance costs.
• Standards and certifications must also be checked in professional purchasing.
• Depending on the area of application, CE conformity, ATEX approvals for potentially explosive atmospheres or special hygiene certificates may be required.
• Electrical safety requirements, EMC guidelines and protection classes must also be complied with.
• Missing or incomplete documentation can lead to project delays or legal risks.
• Ease of maintenance and availability of spare parts are further important criteria.
• Information on the expected service life, the average operating time until failure and recommended maintenance intervals provide information on long-term quality.
• Modular sensors or standardized connection solutions facilitate replacement and service.
• Professional purchasing also regards the manufacturer as a long-term partner.
• Technical advice, project experience, detailed documentation, fast response times and long-term product availability significantly increase investment security.
• Clear warranty conditions and reliable supply chains are particularly important in project-critical applications.
• The acquisition costs of an absolute pressure sensor only represent part of the actual total costs.
• Measurement accuracy, stability, maintenance costs, failure risks and possible production downtimes have a much greater impact.
• A holistic view of life cycle costs enables well-founded investment decisions to be made and prevents bad purchases with a short-term focus.

Professional purchasing of absolute pressure sensors is therefore a comprehensive process that combines technical design, material selection, integration capability, conformity to standards and cost-effectiveness. A precise analysis of the measuring task, the selection of a suitable sensor technology, robust materials and reliable electrical and mechanical integration are crucial. Those who systematically take these factors into account and rely on qualified manufacturers ensure that the absolute pressure sensor works precisely, stably and in compliance with standards in the long term and thus makes a significant contribution to the process reliability and efficiency of the entire system.

Absolute pressure sensors can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Absolute pressure sensors around the world on Exportpages.