Vibration level switches Manufacturers online

Vibration level switches are reliable sensors for level detection in liquids and bulk solids.

They are frequently used for monitoring limit levels (minimum/maximum) in containers, silos and pipelines. Because they are robust and maintenance-free, they are widely used in many industries.

Below you will find an explanation of how vibrating level switches work and how they are used, as well as an overview of their advantages:

How vibrating level switches work:

A vibrating level switch consists of an electrically excited fork or rod probe that vibrates at a specific frequency. When the medium covers the probe, the vibration changes, which is used to detect the fill level.

Measuring principle in detail:

1. In the unobstructed state, the sensor fork or rod vibrates at a fixed frequency.
2. As soon as the medium to be detected touches the probe, the vibration is damped and its frequency is changed.
3. The electronics detect the frequency change and emit a switching signal.
4. The signal can be used for alarms, pump controls or process controls.

Use of vibration level switches:

1. In the chemical industry:
To prevent overflows of hazardous liquids in containers and tanks.

2. In the food industry:
Checking fill levels of liquids, e.g. in bottling.
monitoring of storage containers and silos.

3. Water and waste water management:
For measuring fill levels in wells and levels of streams and rivers. Alarms at minimum or maximum level.
For level monitoring in sewage treatment plants.
Alarm at minimum or maximum level.

Advantages of vibration level switches:

• Works independently of the density, conductivity or dielectric constant of the medium
• No moving parts, therefore maintenance-free and durable
• Highly insensitive to foam, vibrations and build-up
• Suitable for liquids and bulk solids

Vibrating level switches are robust, reliable and universally applicable. Thanks to their maintenance-free and precise operation, they are suitable for a wide range of industries, from the chemical and food industries to water management.

Here are the most important aspects to look out for when purchasing vibrating level switches:

For vibrating level switches to work reliably, they must be precisely matched to the application. The wrong device can lead to measurement errors, unnecessary maintenance or production downtime.

• What technical requirements must the vibrating level switch meet in relation to the properties of the measured medium?
• Is it a liquid or bulk material?
• What is the viscosity of the measured medium? This is important for pasty or viscous media.
• Pay attention to the density! Some vibration level switches have a minimum density requirement
• For sticky media, sensors with a special coating should be selected to prevent adhesion.
• Foam formation can influence the measurement, therefore select special models.
• Vibration level switches may need to be suitable for extreme temperatures (-40 °C to +250 °C).
• High-pressure tanks require pressure-resistant sensors.
• Explosion protection (ATEX, IECEx) is mandatory in potentially explosive atmospheres (e.g. chemicals, oil & gas).
• EHEDG or FDA-certified devices are required in the food and pharmaceutical industries.
• Please note the installation and connection options: Screw-in or flange mounting. Pipe extensions for large containers.
• How should the electrical connection be designed?
• Supply voltage (e.g. 24 V DC or 230 V AC)
• Note the communication interfaces and the possibility of integration into existing systems such as SCADA, PLC or DCS systems.
• For analog signals, 4...20 mA, 0...10 V are the standard in many industrial applications.
• Digital interfaces such as Modbus, HART, Profibus, IO-Link are the standard for smart systems and IoT applications.
• Prefer radio or wireless sensors for measuring points that are difficult to access.
• Consider economic and operational aspects.
• Make a cost-benefit analysis:
• High-quality sensors have a longer service life
• Maintenance-free models save money in the long term
• Robust devices are more economical in the long term
• A reliable supplier not only offers products, but also good advice and service.
• Pay attention to the warranty conditions and the availability of spare parts.
• Look out for suppliers with good customer support and fast delivery times.

The right vibrating level switch depends on the medium, environment and process requirements. Paying attention to quality, certifications and manufacturer support will save costs in the long term and increase operational reliability.

Vibration level switches can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Vibrating Level Switches around the world on Exportpages.