Linear ball bearings Manufacturers online

Linear ball bearings are technical components consisting of raceways and balls that support the load, thereby enabling low-friction, precise, linear movement along an axis or rail.

Linear ball bearings enable high precision, low friction and a long service life in applications such as mechanical engineering, machine tools and automation systems.

Below you will find an overview of how linear ball bearings work and how they are designed, as well as an overview of their areas of application and their advantages:

How linear ball bearings work:

1. Engagement range (load zone):
   During linear motion, some of the balls are in the load zone, where they are located directly between the guide rail and the bearing housing.
   In this area, the balls bear the forces and ensure stable and precise movement.
2. Recirculation and return:
   When a ball reaches the end of the load zone, it is directed into the recirculation channel, which guides it back to the beginning of the raceway.
   This recirculation mechanism allows the balls to roll uninterrupted in an endless circuit, which supports the continuous movement of the bearing.
3. Minimal friction due to rolling elements:
   As the balls roll, there is very little friction compared to sliding friction, making the movement more efficient and less energy intensive.
   The rolling elements (balls) therefore significantly reduce friction, resulting in easier and more precise movement.
4. Self-centering:
   The balls can automatically center themselves in the optimal position on the raceway under load, ensuring accurate and straight guidance and making the system more resistant to small inaccuracies or vibrations.

Structure of linear ball bearings:

The main components of a linear ball bearing are:

1. Bearing housing:
   The bearing housing forms the outer shell of the linear ball bearing and holds the internal components together.
   It is usually made of robust metal or plastic to absorb the loads of the movement and protect the bearing.
2. Ball cage (ball guide):
   The ball cage ensures that the balls are evenly distributed and guided.
   It keeps the balls in the optimum position in relation to each other and prevents them from interfering with each other.
   The cage is usually made of plastic or metal and ensures precise ball guidance.
3. Rolling elements (balls):
   The balls are the crucial rolling elements that enable low-friction movement.
   They roll in a raceway and carry the load between the bearing housing and the shaft or guide rail.
   The balls are made of hardened steel or ceramic and are designed for high loads and minimal wear.
4. Raceways and recirculating system:
   The raceways are specially shaped tracks on which the balls roll.
   In linear ball bearings with closed recirculation systems, the balls roll in an endless circuit - they leave the load area at the end of the raceway and return to the beginning via a return loop.
   This enables continuous movement of the balls without braking.
5. Seals (optional):
   Some linear ball bearings have seals that prevent dirt or dust from entering the bearing interior.
   The seals increase the service life and improve performance in dusty or dirty environments.

Application areas of linear ball bearings:

Linear ball bearings are used in many industries where high precision, speed and low frictional resistance are required.

1. Machine tools:
In machines for metal or plastic processing, such as CNC machines, linear ball bearings are essential to enable precise movements and positioning.

2. Automation technology:
Robots and automated production systems use linear ball bearings for precise motion sequences, especially in handling and assembly.

3. Medical technology:
Linear ball bearings are used in diagnostic equipment, such as CT scanners or surgical robots, as they enable very precise positioning.

4. 3D printers:
3D printers require precise movements of the print heads in order to achieve accurate results. Linear ball bearings are used here due to their accuracy and freedom from play.

5. Measuring and testing technology:
Linear ball bearings are important in measurement technology, such as coordinate measuring machines, as they offer high repeatability and precision.

6. Transport and guidance systems:
Linear ball bearings are often used in systems where objects need to be transported or positioned quickly and precisely (e.g. conveyor systems).

However, they are less suitable for dirty, dusty or heavily loaded environments, as dirt can interfere with ball movement and accelerate wear.

Advantages of linear ball bearings:

• Linear ball bearings offer very precise positioning and freedom from play.
• Thanks to the minimal friction, they are suitable for high-speed applications.
• The balls and raceways are often made of hard materials and offer high wear resistance.
• Due to the low friction, less drive force is required, which increases efficiency.

Linear ball bearings are ideal for applications where precise positioning is required, but the environment is clean and the loads are moderate. In such cases, they are durable and efficient and offer high repeatability.

Below is an overview of the most important points to consider when purchasing linear ball bearings:

When purchasing linear ball bearings, it is important to consider certain requirements and operating conditions to ensure that the bearing will function reliably and over the long term.

• Linear ball bearings are designed for different loads. The static load capacity indicates the maximum load at rest, while the dynamic load capacity describes the load during movement.
• The direction and type of load (axial, radial, moments) should match the bearing capabilities to ensure a stable and uniform load.
• For applications that require high precision (e.g. machine tools or metrology), the accuracy class is crucial. Linear ball bearings are available in different accuracy classes, which should meet the requirements for repeatability and freedom from play.
• Pay attention to the clearance value of the bearing, especially if high-precision movement is required. The lower the clearance, the higher the precision and stability of the linear movement.
• Linear ball bearings are designed for different speeds. check the maximum permissible speed of the bearing to ensure that it meets the requirements of the application.
• If the bearing is subject to high accelerations, ensure that it is designed for this and that the ball guide allows smooth movement during acceleration and deceleration.
• In dusty, humid or dirty environments, contamination can occur which will affect service life and performance. Seals or specially sealed bearings are recommended for such environments.
• Ensure that the bearing is suitable for the temperature range of the application, as extreme temperatures can affect the material and lubrication.
• Some linear ball bearings are low-maintenance or even maintenance-free (e.g. factory-lubricated bearings). Others require regular lubrication. Depending on the application and maintenance options, select a bearing that meets your requirements.
• If a special lubricant is required (e.g. in the food industry), the bearing should be designed and compatible with it.
• Linear ball bearings are often made of hardened steel or stainless steel for corrosion resistance. The choice of material should meet the requirements for corrosion protection, wear resistance and load capacity.
• In corrosive environments or for special requirements, it may make sense to use coated bearings that have additional protective layers such as chrome or special alloys.
• The size and dimensions of the bearing must match the guide rail or shaft on which the bearing is to be mounted.
• Some bearings have special mounting options that make installation easier. If frequent replacement or maintenance work is required, you should take this into account.
• Linear ball bearings have different service lives depending on the load and use. The manufacturer's service life calculations can serve as a guide and should meet the requirements of the application.
• In safety-critical applications (e.g. medical technology or aviation), reliability is essential. Linear ball bearings from well-known manufacturers often offer tested and certified quality.
• The bearing should meet the requirements without being unnecessarily expensive. Consider the overall budget and the long-term operating costs (maintenance, replacement intervals).
• Pay attention to the availability of the desired linear ball bearing. For frequently required spare parts, it may make sense to give preference to standard bearings with short delivery times.
• Linear ball bearings for safety-critical areas should be ISO-certified. Certifications and standards provide an indication of consistently high product quality.

When purchasing linear ball bearings, attention should be paid to load capacity, accuracy, speed and operating conditions. A well-coordinated choice of materials, suitable lubrication options and compatibility with existing components ensure optimum performance and longevity. Availability and quality of the manufacturer also play a role in ensuring an economical and reliable solution.

Linear ball bearings can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Linear ball bearings from all over the world can be found on Exportpages.