3D printers Manufacturers online

Unlike conventional manufacturing methods in which material is removed or molded, 3D printers build up objects layer by layer, allowing complex geometries to be produced efficiently and flexibly either as individual pieces or in series production.

They are also known as additive manufacturing systems and are now used in almost all industries: From the automotive and aerospace industries to medical technology and the education sector.

Below you will find how 3D printers work, the different types and areas of application, as well as an overview of their benefits:

How 3D printers work:

The way they work depends on the printing process, but always follows the basic principle of additive manufacturing:

1. Creation of a 3D model:
   The object is created digitally using CAD software or 3D scanning.
2. Slicing:
   The 3D file is broken down into layers "slices" and the printing instructions are converted into a machine-readable format (G-code).
3. Printing process:
   The 3D printer builds the object layer by layer. Material can be heated, hardened or glued, depending on the process.
4. Post-processing:
   After printing, support structures are removed, surfaces are smoothed or the object is post-cured to ensure stability and accuracy.

Types of 3D printers:

There are various printing technologies that differ in terms of material, accuracy and area of application:

1. Fused Deposition Modeling (FDM):
   Material: thermoplastics (PLA, ABS, PETG)
   Functional principle: Melting of the filament and layer-by-layer application
   Advantages: Inexpensive, robust, ideal for prototypes and simple components
2. Stereolithography (SLA):
   Material: Liquid resins
   Functional principle: Hardening of the resin using laser beams
   Advantages: Very high level of detail, smooth surfaces, ideal for jewelry or dental applications
3. Digital Light Processing (DLP):
   Material: Liquid resins
   Functional principle: Curing of the entire layer area by projecting light
   Advantages: Fast, precise, suitable for series production of small parts
4. Selective Laser Sintering (SLS):
   Material: Powder (plastic, nylon, metal)
   Functional principle: Laser melts powder selectively
   Advantages: No support structures required, high strength, suitable for functional components
5. Metal Additive Manufacturing (DMLS / SLM):
   Material: metal powder (aluminum, stainless steel, titanium)
   Functional principle: Laser melts metal powder layer by layer
   Advantages: Production of high-performance components for aviation, automotive and medical technology
6. Binder jetting / material jetting:
   Material: Powder or liquid photopolymers
   Functional principle: Application of a binder or droplet, layer by layer
   Advantages: Colored objects, complex structures, fast production

Example of a 3D printer:

Use of 3D printers:

3D printers are used in numerous industries and application areas:

1. Prototyping / product development:
Rapid production of concept models, design iteration and testing of function and ergonomics.

2. Industrial production:
Small series, spare parts, tool making, lightweight components.

3. Medicine:
Implants, prostheses, dental crowns, surgical models.

4. Education and research:
Illustrative material, experimental manufacturing and training.

5. Art and design:
Jewelry, sculptures, architectural models.

6. Home use / hobby:
Customized objects, spare parts, model making.

The application possibilities are practically unlimited, especially for customized, complex or difficult to manufacture components.

Advantages of 3D printers:

• Flexibility and individualization: complex geometries and individual pieces can be realized without expensive tools.
• Rapid prototype development: Shortens development cycles and reduces costs.
• Material efficiency: Less waste as only the required material is applied.
• Reduced production costs for small series: No mold making or expensive tools required.
• Innovative applications: Lightweight construction, multifunctional structures, spare parts on demand.
• Integration into digital processes: Direct transition from CAD to production without intermediate steps.

3D printers have revolutionized manufacturing by enabling additive, layer-based processes. They offer diversity in materials, processes and applications, from simple plastic parts to high-strength metal components.
Due to their flexibility, speed, efficiency and customization options, 3D printers have become indispensable in industry as well as in research, medicine and home use.

Here are the most important aspects to look out for when buying 3D printers:

3D printers have become an indispensable tool in industry, research, medicine and design. They enable rapid prototyping, small series production and complex component geometries that would be difficult or impossible to realize with conventional manufacturing techniques.
However, purchasing a professional 3D printer is complex: the wrong choice can lead to inefficient processes, high operating costs or inadequate product quality. It is therefore crucial to carefully analyze the technical requirements, production goals and economic factors at the purchasing stage.

• Before purchasing, it should be clear which requirements the printer must fulfill:
• Materials: should the printer process plastics, resins, metal or special materials such as ceramics or biopolymers?
• Installation space: What are the maximum dimensions of the printed objects?
• Resolution and accuracy: How fine must the details and surfaces be?
• Print speed: What production quantity or throughput is expected?
• Process stability: How reliably should the printer work over a long period of time?
• The more precisely the requirements are defined, the easier it is to select a suitable model.
• The printing process influences the choice of material, quality, speed and costs:
• FDM/FFF for thermoplastics, inexpensive, robust, good for prototypes and mechanical parts.
• SLA/DLP for liquid resins, high level of detail, smooth surfaces, ideal for jewelry, dental or miniatures.
• SLS for powder-based plastics, high strength, no support structures required, for functional components.
• Metal 3D printing (DMLS/SLM) for high-performance components, aerospace, medicine, automotive.
• The choice of process determines investment costs, material costs, post-processing costs and area of application.
• Professional 3D printers require powerful software:
• Compatibility with CAD files and slicing software.
• Control system for process monitoring, temperature control, print profile management.
• Interfaces to company networks or MES systems for production integration.
• Remote maintenance and monitoring to reduce downtimes.
• Software is a decisive factor for efficiency, error prevention and process control.
• Professional 3D printers differ greatly in terms of material consumption and costs:
• Price and availability of printing materials.
• Need for support material and post-processing.
• Recycling options or reusability of powder/filaments.
• A cheap printer can become more expensive in the long term if material and operating costs are high.
• A professional purchase also takes service life and maintenance into account:
• Easy cleaning and maintenance.
• Spare parts supply over many years.
• Service offers from the manufacturer (training, remote maintenance, on-site service).
• A good service organization minimizes downtimes and ensures long-term productivity.
• 3D printers work with hot materials, lasers or UV rays. Professional devices should have safety mechanisms:
• Enclosures with protection against heat, dust, vapors and radiation.
• Extraction systems or filters for toxic vapors from resins or powders.
• Compliance with standards for industrial or laboratory use.
• These points protect the operator and the environment and are a prerequisite for use in professional areas.
• In addition to acquisition costs, total costs over the service life must be considered:
• Material and consumption costs.
• Energy consumption and operating costs.
• Downtimes and maintenance costs.
• Efficiency and yield during production.
• Professional printers with a higher purchase price can be more cost-effective in the long term if they are reliable, fast and low-maintenance.

Purchasing 3D printers requires a thorough analysis of requirements, printing processes, materials, software, maintenance and safety aspects.
If you take these factors into account, you are not just choosing a device, but a reliable, economical and flexible manufacturing solution that supports the entire production process.
A strategic selection saves costs in the long term, minimizes downtime and allows you to take advantage of all the benefits of additive manufacturing - from rapid prototype development to industrial small series production.

3D printers can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of 3D printers from all over the world can be found on Exportpages.