Helical worm gearboxes Manufacturers online

Helical worm gearboxes are a special type of worm gearbox used to transmit torque and movement between two non-parallel shafts.

Their design and mode of operation are largely identical to those of worm gearboxes. The required transmission ratios can be better achieved by connecting a straight or helical-toothed, single-stage or multi-stage spur gearbox upstream.

Below you will find the structure and mode of operation of helical worm gearboxes, common areas of application and their advantages and disadvantages:

Design and mode of operation:

The helical worm gearbox is a combination of two types of gearbox arranged one behind the other to achieve the desired transmission ratios and properties.
The spur gearbox transmits the movement between parallel shafts via spur or helical gears in order to achieve the desired speed for the downstream worm gearbox.
The downstream worm gearbox consists of a screw (worm) and a worm wheel, whereby the shafts are typically offset by 90°. Worm gearboxes offer high reduction ratios and can be self-locking.

Common areas of application:

1. Conveyor technology:
In conveyor belts and lifting systems for precise speed and load control.

2. Mechanical engineering:
In machine tools and packaging systems for precise control of movements.

3. Textile industry:
In weaving and spinning machines for smooth and reliable drives.

4. Food and beverage industry:
In filling and processing machines to control processes.

5. Automotive industry:
In assembly lines and test systems for controlling robots and conveyors.

6. Construction and agricultural technology:
In compact drives for construction and agricultural machinery.

7. Security and access technology:
In automated barriers, gates and access control systems.

8. Medical technology:
In diagnostic and treatment devices for precise motion control.

Advantages:

• High transmission ratio: Large reduction ratios in a compact form.
• Self-locking: The worm can lock the worm wheel if the torque is not exceeded.
• Smooth running: The worm stage in particular ensures smooth and quiet power transmission.

Disadvantages:

• Lower efficiency: Worm gears tend to lose more energy due to friction.
• Heat generation: Friction can lead to heating and thus to a loss of efficiency.

Overall, helical worm gearboxes offer an efficient and compact solution for drive systems that have to meet high ratios, loads and safety requirements.

Here are the most important aspects to look out for when purchasing helical worm gearboxes:

When purchasing helical worm gearboxes, there are several important factors to consider to ensure that the gearbox meets the requirements of your application.

• Choose a suitable gear ratio that meets the torque and speed requirements of your application.
• Ensure that the gearbox can transmit the required torque without failing. Pay attention to the maximum load capacity.
• Pay attention to the materials of the gears and worms, often made of steel, cast iron or bronze, depending on the requirements for strength, wear resistance and corrosion resistance.
• Check the dimensions of the gearbox to make sure it will fit into the available space in your machine.
• Worm gearboxes typically have a lower efficiency than other gearbox types. consider whether this is acceptable for your application or whether you need a gearbox with higher efficiency.
• Pay attention to the lubrication requirements of the gearbox. Some gearboxes require regular maintenance, others are lubricated for life.
• Consider whether the gearbox can be mounted in the position you plan to use and whether it offers different mounting options.
• Worm gearboxes often run more quietly than other types of gearbox. Check whether the gearbox meets your requirements for smooth running and noise development.
• Make sure that the gearbox is suitable for the specific operating conditions, such as temperature range and environmental influences.

By taking these points into account, you can ensure that the helical worm gearbox is optimally suited to your application and works reliably.

Helical worm gearboxes can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Helical worm gearboxes around the world on Exportpages.