Shaft-hub connections Manufacturers online

Shaft-hub connections are central design elements in mechanical engineering that are used to reliably transmit torques, forces or movements between a shaft and an attached component, the hub.

They represent the mechanical interface between rotating elements such as gears, pulleys, couplings or fan wheels and the driving or driven shaft. Controlled machine operation would not be possible without secure shaft-hub connections.

Below you will find an overview of the functionality and types of shaft-hub connections, as well as an overview of their areas of application and their advantages:

How shaft-hub connections work:

The function of a shaft-hub connection is to prevent relative movement between the shaft and hub so that torques and axial forces can be reliably transmitted.
This is achieved by positive locking, geometric meshing of shaft and hub, frictional locking, friction through contact pressure or material locking. material connection, e.g. by welding.
The choice of principle depends on the load, the assembly requirements and the operating conditions.

Types of shaft-hub connections:

Shaft-hub connections are offered in a wide range. The most important variants are listed below:

1. Form-fit connections:
   Here, force transmission is achieved through the geometric shape. Typical examples are splined shaft connections, feather keys, serrations or polygon profiles.
   They are widely used because they are easy to manufacture and easy to install.
2. Force-fit connections:
   Torque is transmitted via frictional forces generated by pressure between the shaft and hub.
   Shrink-fit connections, clamping connections or clamp connections are typical.
   They are characterized by backlash-free running and high precision.
3. Materially bonded connections:
   Here, a firm, non-detachable connection is created through material cohesion, for example by welding, soldering or gluing.
   This variant is mainly used when a permanent connection without subsequent disassembly is required.

Use of shaft-hub connections:

Shaft-hub connections can be found in almost all areas of mechanical engineering and drive technology. They are used in:

1. Drives:
For fastening gears, sprockets, pulleys or couplings.

2. Vehicle technology:
For axles, wheels and transmission components.

3. Pumps and compressors:
For connecting impellers to the drive shaft.

4. Turbines and generators:
For transmitting very high torques.

5. General mechanical engineering:
In machine tools, conveyor systems or robotic systems.

Advantages of shaft-hub connections:

Shaft-hub connections offer several decisive advantages:

• Versatility: Wide range of connection technologies for different loads and applications.
• Efficient power transmission: High reliability in the transmission of torques and forces.
• Flexibility: Detachable or permanent designs possible as required.
• Safety: Reliably prevent slippage or relative movements, which prevents machine downtime or damage.
• Adaptability: Suitable for small components with low torques as well as for heavy-duty applications.
• Cost optimization: Standardized solutions such as feather keys or clamping connections are economical and readily available.

Shaft-hub connections are elementary components of mechanical design, as they ensure the safe operation of machines. Their particular strength lies in the wide range of connection options - from form-fit standard solutions to high-precision friction-locked connections and durable material-fit variants. They therefore offer a technically and economically optimal solution for reliable force and torque transmission for every application.

Below is an overview of the most important points that should be considered when purchasing shaft-hub connections:

A systematic approach is crucial when purchasing shaft-hub connections, as these components represent central interfaces in mechanical engineering and have a significant influence on the operational reliability, service life and performance of systems. Incorrect selection or inadequate quality can lead to damage, failures and high follow-up costs.

• The basis for selection is knowledge of the torque to be transmitted and a precise analysis of the operating conditions:
• Torque transmission: The maximum torque to be transmitted must be known and a safety factor must be taken into account.
• Axial and radial forces: Depending on the application, additional forces must be absorbed in addition to the torque.
• Operating environment: Dust, moisture, chemicals or extreme temperatures require specific materials and surfaces.
• Speed and dynamics: High speeds or alternating loads require backlash-free and low-vibration solutions.
• Installation conditions: Installation space, accessibility and mounting conditions determine the type of connection.
• The decision depends on the desired functionality:
• Positive connections, e.g. feather keys, splined shafts: Tried and tested, easy to install and replaceable.
• Force-fit connections, e.g. shrink disks, clamping connections: Backlash-free, very precise and with high torque capacity.
• Material-locking connections, e.g. welding, gluing: Permanent and non-detachable, particularly suitable for safety-critical or lightweight constructions.
• The purchaser must choose the optimum between ease of assembly, flexibility and operational safety.
• The choice of material has a direct influence on the service life:
• Steel: Standard material for high strength and load-bearing capacity.
• Stainless steel: For corrosive environments or hygienically sensitive sectors such as food and pharmaceuticals.
• Special alloys or coatings: Protection against wear, corrosion or high temperatures.
• Surface hardening or coatings, e.g. nitriding, phosphating, can further increase resistance.
• The precision of the shaft-hub connection is crucial:
• Fits in accordance with DIN/ISO, e.g. H7/k6, H7/p6 must be maintained exactly to ensure the desired function.
• Concentricity and freedom from play are particularly critical for high-speed or precision applications.
• The supplier's manufacturing tolerances should be checked to avoid assembly problems and uneven loads.
• Clamping or shrink-fit connections often require special tools or heat treatment, whereas keyway connections can be assembled quickly.
• Detachable connections are often advantageous for maintenance and repair.
• Lubrication and corrosion protection are particularly important for detachable connections.
• Purchasing should ensure the availability of spare parts and easy retrofitting.
• Standard-compliant production in accordance with DIN, ISO or ANSI is a prerequisite for interchangeability and comparability.
• Manufacturer certifications, e.g. ISO 9001 and industry-specific standards, provide certainty about production quality.
• Test certificates or material certificates are often mandatory in safety-critical industries.
• In addition to the pure unit price, the following aspects should be taken into account:
• Life cycle costs: high-quality, backlash-free connections reduce failures and maintenance costs.
• Availability of spare parts: Standardized components facilitate procurement and reduce storage costs.
• Flexibility: Components that can be used in several applications reduce the number of variants and increase purchasing efficiency.
• Choosing the right partner is crucial:
• Technical advice: a competent supplier provides support with design and selection.
• Adaptability: Possibility of producing special solutions or customer-specific variants.
• Reliability: Short delivery times, stable production capacities and a reliable after-sales service ensure business continuity.
• References: Successful applications in comparable industries or projects are a strong quality feature.

The purchase of shaft-hub connections requires careful consideration of technical requirements, quality, ease of assembly and cost-effectiveness. Close coordination with design and maintenance makes sense in order to find the optimum solution. Those who rely on precisely manufactured, standard-compliant connections that are tailored to the application will increase the reliability and service life of their machines and at the same time reduce overall operating costs.

Shaft-hub connections can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Shaft-hub connections around the world on Exportpages.