Cable joints Manufacturers online

Cable joints are key components in electrical installations when it comes to connecting or repairing electrical cables safely, permanently and insulated.

They are used in particular where cables need to be extended, branched or repaired - whether underground, in buildings, under water or outdoors. In addition to providing mechanical protection, cable joints primarily restore electrical insulation and, if necessary, shielding and sealing.

Below you will find the functionality, types, use and areas of application of cable joints, as well as the advantages of modern designs:

How cable joints work:

The main function of a cable joint is to securely connect two or more cables together electrically and mechanically so that the original properties of the cable (insulation, protection against moisture, tensile strength, shielding if necessary) are fully maintained or restored. Depending on the design, this is achieved using different technologies and materials:

1. Mechanical connection: The conductors are contacted using screw or compression connectors. Special press connections are often used in high-voltage applications.
2. Electrical insulation: The insulation is rebuilt using cast resin, shrink tubing, gel or plastic housing.
3. Enclosure and sealing: The outer protective cover protects against water, dust, chemical influences and mechanical loads. Depending on the place of use, a high IP protection is required.
4. Shielding (for shielded cables): The joint contains components to restore electromagnetic protection, e.g. copper braiding or conductive tapes.

Types of cable joints:

Depending on the use and application, a distinction is made between different types of joints:

1. Cast resin joints: Particularly robust and long-term stable, mostly used in underground applications. The liquid resin filling hardens in the mold and encloses the joint in an airtight and watertight manner.
2. Heat-shrinkable sleeves: Heat-shrinkable sleeves with an adhesive coating that adhere and seal when heated. Ideal for medium loads and quick installations.
3. Cold or cold shrink sleeves: Preformed sleeves made of elastic material that are installed without heat - particularly suitable for sensitive environments or potentially explosive atmospheres.
4. Gel joints: Pre-filled housings with gel that can be installed without tools. Particularly popular for installations in buildings or in the telecommunications sector.
5. Branching joints: Special designs that allow multiple outlets - e.g. for power distribution in street lighting or industrial plants.

Use and application areas of cable joints:

Cable joints are indispensable in almost all areas of energy and data transmission:

1. Power supply:
Joints connect or extend medium and low-voltage cables in underground installations, in transformer stations or on construction sites.

2. Building services engineering:
In old building renovations or cable extensions, joints ensure standard-compliant connections without the need to replace cables.

3. Telecommunications:
Fiber optic and copper cables are connected using special joints to protect them from weather and moisture.

4. Industrial plants:
Flexible, tight joint solutions are particularly in demand for machines and systems with moving or difficult-to-access cable connections.

5. Outdoor and damp areas:
In gardens, parks or street lighting, joints must be permanently weather-resistant and watertight.

6. Underwater installations:
Special pressure and waterproof designs are used, for example, for fountains, pump systems or underwater sensors.

Advantages of modern cable sleeves:

• Quick and easy installation - often without tools or with minimal effort.
• High operational reliability thanks to a tight, permanent connection.
• Flexibility when connecting different cable types.
• Space-saving - especially for subsequent installations in narrow shafts.
• Long-term cost savings thanks to maintenance-free solutions with a long service life.

Cable joints are indispensable connecting elements in electrical engineering, ensuring safety, tightness and electrical continuity in both power supply and data communication.

Here you will find an overview of the most important criteria that you should pay attention to when purchasing cable joints:

When purchasing cable joints, an informed choice is crucial to ensure the operational safety and longevity of electrical connections.
Choosing the right joint, tailored to the voltage level, cable type, environmental conditions and installation requirements, is crucial for a safe, durable and standard-compliant connection.

• The specific area of application should be determined first:
• Indoor or outdoor: for outdoor use, joints must be UV-resistant, waterproof and weatherproof.
• Underground installation: Here, attention must be paid to pressure resistance, chemical resistance and high impermeability.
• Industrial environment: There are often increased requirements for temperature and chemical resistance.
• Potentially explosive atmospheres (ATEX): Only certified products with the appropriate classification may be used.
• The joint must match the operating voltage of the cable:
• Low voltage (up to 1 kV): Widely used, simpler joints are sufficient.
• Medium voltage (1-36 kV): Higher requirements for insulation, sheath transition and shielding.
• High voltage (>36 kV): Special joints with high technical complexity.
• Joints must fit the cable exactly:
• Conductor material: copper or aluminum - both require different processing.
• Conductor shape: Round or sector conductor.
• Insulation material: PVC, PE, XLPE or rubber.
• Cross-section range: The joint must be exactly suitable for the existing conductor cross-sections.
• Installation type and connection technology. The selection depends on requirements and personnel qualifications:
• Shrink-fit technology (cold or heat shrink): Simple and reliable. Heat shrinking requires hot air or a torch, cold technology is safer to use.
• Cast resin joints: Common for low voltage. Resin quality and mixing accuracy are critical.
• Mechanical or screw connections: Suitable for quick installation without special tools.
• Press connections: Particularly secure, but require crimping tools and trained personnel.
• Tightness and degree of protection is a key point - depending on the installation location:
• IP protection classes: IP68 joints (dust and pressurized water-tight) are recommended for outdoor or underground installation.
• Watertightness: Particularly important for cast resin joints and shrink joints.
• Cable strain relief: Necessary for mechanical stress, e.g. in shaft systems.
• Standards and approvals are mandatory for safety and legal protection:
• VDE, DIN, IEC, EN standards: Must be fulfilled - e.g. VDE 0278 or IEC 60502.
• Certifications: TÜV, DEKRA, CE marking etc.
• Product certificates: Test protocols, long-term tests, type tests.
• Scope of delivery and documentation must be considered. A complete kit saves time and minimizes errors:
• Complete kits: All required components such as connectors, insulating materials, resin, cleaners etc. should be included.
• Assembly instructions: Comprehensible, multilingual, with pictures.
• Technical documentation: Data sheets, test reports, approvals.
• Availability and delivery time are particularly important for projects with a tight time frame:
• Therefore, ask the supplier about stock availability.
• What is the delivery time for special designs or large quantities?
• What about the availability of spare parts?
• In addition to the price, it is the overall package that counts:
• High-quality joints pay for themselves through lower failure and maintenance costs.

Purchasing cable joints requires much more than just choosing the right diameter. Careful coordination with the area of application, the mains voltage, the cable types and the ambient conditions is crucial for the safety, durability and operational reliability of electrical systems. Conformity to standards, ease of installation, tightness and the quality of the connection technology play just as important a role as documentation, availability and technical support.

Cable joints can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Cable joints from all over the world can be found on Exportpages.