Vacuum pumps Manufacturers online

Vacuum pumps are key components in industry, research and technology for extracting gases from a closed system and creating a negative pressure or vacuum.

They are used wherever processes have to take place in an environment with reduced pressure - for example in production, analysis, coating, packaging or medical technology.

Below you will find the operating principle and types of vacuum pumps, their areas of application and their advantages:

How vacuum pumps work:

Vacuum pumps remove air or gas particles from an enclosed space, creating a lower pressure than the atmospheric ambient pressure.
Their mode of operation is based on the continuous conveying, displacement or freezing of gases.
Basically, the volume of the gas to be removed is reduced and then discharged to the outside.
Depending on the pump type, this is achieved either by mechanical displacement, molecular effects or physical gas binding.
The performance of a pump is primarily determined by the final pressure (minimum achievable pressure), pumping speed (delivery volume per time) and gas tightness.
Several pumps often work in combination to achieve higher vacuum levels - so-called vacuum systems or pumping stations.

Types of vacuum pumps:

Depending on the operating principle and achievable pressure range, vacuum pumps are divided into different categories:

1. Positive displacement pumps (rough vacuum to fine vacuum):
   These pumps operate mechanically and are suitable for low to medium vacuum ranges. These include
   a. Rotary vane pumps:
   oil-sealed, reliable, very widely used in industry.
   b. Diaphragm pumps:
   oil-free, chemical resistant, ideal for laboratory applications.
   c. Piston pumps:
   Robust and low-maintenance, for applications with higher pressure requirements.
   d. Roots pumps:
   High delivery rate, usually as a booster in combination with other pumps.
2. Molecular pumps (high vacuum):
   These generate vacuum through molecular effects.
   a. Turbomolecular pumps:
   Achieve extremely low pressures, indispensable in research, coating and semiconductor technology.
   b. Diffusion pumps:
   Robust and powerful, but contain oil and are therefore less clean.
3. Physical binding pumps (ultra-high vacuum):
   These pumps permanently bind residual gases.
   a. Cryogenic pumps:
   Capture gases by freezing at extremely low temperatures.
   b. Ion getter pumps:
   Capture gases by ionization, ideal for ultra-high vacuum in accelerators or electron microscopes.

Use of vacuum pumps:

Vacuum pumps are extremely versatile and are now used in almost all high-tech areas, as well as in everyday life:

1. Industry and production:
Vacuum packaging of food or pharmaceutical products.
Drying processes, degassing and defoaming.
Handling of materials with vacuum cups.

2. Research and technology:
Particle accelerators, spectroscopy, electron microscopy.
Vacuum physics and materials research.
Leak detection systems and test benches.

3. Coating and production:
PVD and CVD coating systems.
Semiconductor manufacturing and optics industry.
3D printing with metal or plastic in an inert gas atmosphere.

4. Energy and environmental technology:
Solar module production.
Cooling systems and heat pumps.
Vacuum distillation and filtration.

5. Medicine and laboratory:
Suction systems for operations.
Mass spectrometers.
Laboratory vacuum for filtration, evaporation and drying.

Advantages of vacuum pumps:

The use of vacuum pumps offers numerous technical and economic advantages:

• Process control: many modern manufacturing processes are only possible in a vacuum, for example semiconductor production or laser applications.
• Product quality: Removes air and impurities - ideal for purity requirements.
• Increased efficiency: Accelerates drying and degassing processes.
• Material protection: Gentle processing of temperature-sensitive materials is possible, e.g. in the pharmaceutical industry.
• Cost-effectiveness: Reduced reject rates and improved process stability.
• Safety: Prevents oxidation or undesirable chemical reactions caused by contact with air.
• Clean production: Oil-free pump technologies enable applications in clean rooms and laboratories.

Vacuum pumps are devices for generating negative pressure and are among the most universal industrial aids today. Whether for research, high-tech production or laboratory use - they enable processes that would not be possible under normal pressure. Their variety of functional principles and designs enables precise adaptation to any application - from robust industrial applications to ultra-high vacuum in research.

Here is an overview of the most important points to consider when buying vacuum pumps.

The purchase of vacuum pumps is a technical and economic decision that should not be made hastily. As these devices are used in sensitive industrial processes, laboratories or research facilities, they must fit the process-specific requirements exactly. In addition to suction capacity and final pressure, energy efficiency, maintenance costs, operational safety and integration capability play a decisive role. A structured purchasing process helps to avoid wrong decisions and reduce long-term operating costs.

• The technical requirements should be clearly defined before purchasing:
• Required pressure range - rough vacuum, fine vacuum, high vacuum or ultra-high vacuum.
• Ultimate pressure - How deep does the vacuum need to be?
• Pumping speed (delivery volume) - How quickly should the desired vacuum be achieved?
• Gas type and process conditions - Pure air or corrosive/reactive gases?
• Continuous operation or intermittent operation - High loads require robust designs.
• Cleanliness - Oil-free or oil-sealed? Clean room suitability required?
• Different pump technologies are suitable depending on the application:
• Diaphragm pumps - for laboratory and chemical applications, oil-free, low maintenance.
• Rotary vane pumps - universally applicable, widely used, good price-performance ratio.
• Screw pumps - oil-free, energy-efficient, for demanding industrial processes.
• Turbomolecular pumps - for high and ultra-high vacuum in research and semiconductor technology.
• Roots pumps - as boosters for high flow rates.
• Cryogenic or getter pumps - for ultra-high vacuum.
• The combination of several pumps to form a pumping station can be useful if different pressure ranges are to be achieved in stages.
• The vacuum pump must be able to withstand the process gases:
• Resistant materials for aggressive gases, e.g. stainless steel, PTFE.
• Corrosion protection through special coatings.
• Possibility of purging with protective gases.
• Chemical-resistant seals.
• It's not just the purchase price that counts, but the total cost of ownership:
• Energy consumption in continuous operation.
• Possibility of speed control (frequency converter).
• Waste heat generation and cooling requirements.
• Maintenance intervals and spare parts costs.
• oil consumption (for oil-sealed pumps).
• Noise development (filter or silencer options).
• A modern vacuum pump should facilitate operation:
• Compatibility with control systems (e.g. PLC, Industry 4.0).
• monitoring of operating parameters (pressure, temperature, speed).
• Automatic fault diagnosis.
• Connection options for safety devices.
• Customizable outlet options and mounting variants.
• Safety and compliance with regulations is particularly important for critical processes:
• Compliance with international standards such as ISO, CE, UL.
• ATEX approval for potentially explosive atmospheres.
• Backflow protection against oil or particles.
• Gas ballast function against condensation.
• Emergency running and overheating protection.
• A reliable supplier is crucial for:
• Availability of spare parts.
• Maintenance contracts and repair service.
• Short delivery and response times.
• Technical support during integration and commissioning.

The purchase of vacuum pumps requires a thorough analysis of the technical, economic and safety-related requirements. The purchase price alone should not be the main consideration, as life cycle costs and process reliability determine efficiency and profitability in the long term. If you choose a suitable pump technology, pay attention to process compatibility and rely on a competent supplier, you will receive a future-proof solution that works precisely and reliably.

Vacuum pumps can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Vacuum pumps around the world on Exportpages.