Bolt cutters Manufacturers online

Bolt cutters are robust tools specially designed to cut through strong and thick metal materials such as bolts, wires, chains, rods and locks.

They are essential in many areas of construction, metalworking and rescue operations. Thanks to their lever mechanism, they generate high cutting forces, which are necessary for cutting metal.

Here you will find an overview of how bolt cutters work, the types and use of bolt cutters as well as safety tips that need to be observed:

How bolt cutters work:

The way bolt cutters work is based on a lever and cutting principle:

A bolt cutter has long handles that serve as levers. The lever mechanism converts a small force at the end of the handle into a high cutting force at the blades. There are hardened steel blades at the ends of the bolt cutter, which are very sharp and robust. These blades meet during cutting and cut through the material. The blades on many bolt cutters can be adjusted to set the optimum opening width and the right cutting angle for different material thicknesses.

Types of bolt cutters:

There are different types of bolt cutters depending on their intended use:

• Hand-held bolt cutters: compact and handy, with shorter levers. They are lightweight and suitable for cutting through thinner metal parts such as wires and small bolts.
  Use: For light to medium cutting jobs, often in the DIY workshop or garden.
• Heavy-duty bolt cutters: They have longer levers and stronger blades that can cut through particularly hard materials.
  Uses: For demanding cutting work in construction, emergency services or industry.
• Hydraulic bolt cutters: These bolt cutters use hydraulic pressure to generate even more cutting force.
  Uses: Commonly used in professional and industrial applications when materials are extremely difficult to cut through.
• Electric bolt cutters: Electrically operated bolt cutters reduce the amount of force required and enable faster and smoother cutting.
  Use: Ideal for work environments with many repetitive cutting operations, e.g. in manufacturing plants or cable assembly.

Use of bolt cutters:

Bolt cutters are versatile tools that are used in numerous areas, especially where robust metal parts need to be cut through.

1. Construction and metalworking:
For cutting reinforcing steel and rebar on construction sites. Bolt cutters are particularly useful here for cutting steel to precise lengths.
Cutting metal rods and bolts, which are often used in construction and trade.
Removing and adjusting scaffolding parts or supports that are permanently installed or no longer needed.

2. Fencing and gardening:
Bolt cutters cut through thick wire connections and wire mesh fencing quickly and efficiently.
Useful for cutting through chain locks attached to fences or garden gates if a key is lost or the lock jams.
Cutting through metal rods, screws and wires in projects around the house and garden.

3. Electrical installation and cable construction:
For cutting thick copper or aluminum cables in electrical installation and maintenance of electrical systems.
Particularly in industry, where thick and heavy cables are laid, bolt cutters are ideal for fitting and cutting such cables.

4. Emergency and rescue operations:
Bolt cutters are a standard tool in rescue situations to gain access to trapped people, for example by cutting through lattice structures or deformed metal parts after accidents.
They are also used in natural disasters to open blocked paths or quickly remove safety barriers.

6. Scrap yard and recycling:
In scrap yards, bolt cutters are essential for cutting through and sorting metal parts such as pipes, rods and chains.
In the recycling process, bolt cutters make it easier to cut metal parts into smaller pieces, which can then be further processed or melted down.

7. Shipbuilding and port work:
In shipbuilding and port work, thick lashing chains and galvanized wires often need to be cut.
Bolt cutters also come in handy for quick adjustment work when maintaining and repairing ship structures and equipment.

Bolt cutters are therefore a universally applicable tool that is particularly in demand when it comes to the quick, powerful separation of metal connections.

Safety tips when using bolt cutters:

• Always wear safety goggles and gloves when working with bolt cutters to protect your eyes and hands from flying metal splinters.
• Work with both hands and in a stable posture to guide the tool safely and avoid accidents.
• Always cut materials with a controlled force to prevent slipping or excessive pinching.
• Keep the blades sharp and clean the bolt cutters after each use to prevent rust and wear.
• Bolt cutters are indispensable for cutting through metal quickly, whether for construction work, metalworking or rescue operations. When buying, pay particular attention to the size, handle length, blade material and ergonomics.

Here you will find an overview of the most important criteria to look out for when buying bolt cutters:

When buying bolt cutters, there are some key criteria for selecting models that meet specific requirements.

• Choose the right bolt cutter depending on the intended use. Each type has specific properties and applications.
• Classic manual bolt cutters are compact and ideal for lighter work, such as cutting thinner metal or wires.
• Hydraulic bolt cutters use hydraulic pressure to cut through thick and hard materials with minimal effort, ideal for professional use.
• Electric bolt cutters reduce manual effort and are suitable for repetitive cutting work in production environments.
• Bolt cutters are designed for different cutting capacities. Lighter models are suitable for wires and thin metal rods, while heavier models can cut through thick bolts or even hardened materials.
• The blades should be made of hardened steel, preferably chrome vanadium or tungsten steel. These materials are particularly durable and resistant to wear and tear.
• Corrosion-resistant coatings protect the blades from rust and extend the service life of the tool.
• High-quality blades cut more precisely and retain their sharpness for longer, making the cutting process more effective and safer.
• Bolt cutters are available in different lengths, usually between 20 and 90 cm. Longer handles offer greater leverage and enable thicker materials to be cut through. Shorter handles are more compact and easier to handle, but less powerful.
• Depending on the thickness of the material to be cut, the opening width of the blades should be sufficiently large.
• A good lever mechanism reduces the amount of force required and makes cutting easier. Models with a reinforced lever mechanism are particularly suitable for thicker materials.
• Non-slip and ergonomically shaped handles ensure comfortable handling and a better grip, which is particularly advantageous for work that requires a lot of force.
• Handles with a rubber coating or plastic coating offer better comfort and protect the hands.
• Some bolt cutters offer the option of adjusting the cutting jaws in order to adapt them to different material thicknesses and achieve more precise cuts.
• Adjustable blades allow the alignment and opening of the blades to be set precisely to the material, which is particularly important for professional work.
• Some bolt cutters are equipped with guards to prevent slipping and increase safety.
• Models where the blades are replaceable offer long-term use and make it easy to change blades if necessary.
• Make sure that the tool is easy to clean and maintain. A stainless coating and removable blades are an advantage.
• A simple model may be sufficient for occasional use, while a high-quality, robust bolt cutter is advisable for professional, intensive use.
• Entry-level or hobby bolt cutters are generally cheaper, while high-quality, durable bolt cutters made of hardened steel or with hydraulic support can be more expensive.
• Tools from well-known manufacturers often offer better workmanship and greater reliability, which can be crucial for intensive use.

With these criteria in mind, you can find a bolt cutter that meets your requirements and provides reliable, safe cuts.

Bolt cutters can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Bolt cutters from all over the world can be found on Exportpages.