Corrugated cardboard boxes Manufacturers online

Corrugated cardboard boxes consist of one or more layers of corrugated paper webs glued between flat layers of paper.

This construction gives the cardboard boxes their stability and makes them light, robust and versatile. Corrugated cardboard boxes are one of the most commonly used types of packaging worldwide.

Here is a brief overview of how corrugated cardboard boxes work, the types and uses of corrugated cardboard boxes and their advantages, as well as the benefits and limitations of their use:

How corrugated cardboard boxes work:

The functionality of corrugated cardboard boxes is based on their special structure.

The inner layer of the corrugated cardboard consists of corrugated paper, known as a "flute". This profile provides stability and shock absorption. On both sides of the flute are flat paper webs that act as cover layers. They protect the flute and give the corrugated board strength. The corrugated shape gives the cardboard high stability with low weight. It distributes forces evenly and provides good protection against impact and pressure. Thanks to the air cushions in the flutes, corrugated board also provides a certain degree of thermal insulation and protection against temperature fluctuations.

There are different types of corrugated board depending on the number of flutes and cover layers:

• Single flute corrugated board: one flute between two outer layers - for lighter packaging.
• Double wall corrugated board: Two layers of flutes and three outer layers - for greater stability.
• Triple flute corrugated board: Three layers of flutes - for extremely heavy or large packaging.

Use of corrugated cardboard boxes:

Corrugated cardboard boxes are indispensable in many areas and offer numerous application possibilities:

1. Packaging and shipping:
Corrugated cardboard boxes are mainly used as transportation packaging. They protect products from damage during transportation.
Shipping packaging for e-commerce companies is often made of corrugated cardboard as it is light, stable and cost-effective.
Protective packaging for fragile or sensitive goods, such as electronics, glassware or food, utilizes the shock-absorbing properties of corrugated cardboard.

2. Storage:
Corrugated cardboard boxes are ideal for storing goods as they are easy to stack and sturdy enough to support the weight of multiple layers.
They also offer protection against moisture, dust and other environmental influences if they are treated or coated accordingly.

3. Food industry:
Corrugated cardboard boxes are often used in food packaging. They are hygienic and can be used for direct contact with food (provided they are certified accordingly).
Specially designed corrugated boxes are often used for the transportation of fresh fruit and vegetables as they are strong, lightweight and breathable.

4. Retail and presentation:
In addition to transport packaging, cardboard boxes are also used as sales packaging or shelf displays in retail. They can be printed to present brand messages and product information.
Some corrugated cardboard packaging is designed so that it can be displayed directly on the sales floor.

5. Special packaging:
Special cardboard packaging with additional protective properties (e.g. padding or reinforcements) is often used for sensitive or heavy goods.
Triple wall corrugated cardboard is used for extremely heavy goods or as a replacement for wooden packaging, as it offers similar strength.

6. Moving and storage:
Due to their strength and light weight, corrugated cardboard boxes are ideal for transporting household items when moving house.
They are also useful for long-term storage of personal items, books or seasonal decorations.

Advantages of corrugated cardboard boxes:

• Despite their light weight, they offer high protection and strength.
• They are inexpensive compared to many other packaging materials.
• Easy to make into different shapes and sizes and also customizable for specific requirements.
• Corrugated cardboard boxes are versatile, economical and environmentally beneficial, making them an ideal choice for packaging, storage and many other applications.
• Corrugated cardboard is 100% recyclable and is often made from recycled material, making it an environmentally friendly packaging option.
• Corrugated board is biodegradable and leaves less of an environmental impact than plastic packaging.

Challenges and limitations:

• Corrugated board is susceptible to moisture. Wet or very humid environments can affect its stability unless it is specially coated.
• Despite its stability, corrugated board has its limits in terms of the weight it can carry. For extremely heavy goods, other materials such as wood or metal may be necessary.

Corrugated cardboard boxes are versatile, robust and environmentally friendly packaging solutions used in many industries. They provide excellent protection for products during transportation and storage, are lightweight, recyclable and cost effective. Due to their flexibility and protective function, they are particularly widely used in the packaging, food and shipping industries.

Here is an overview of the most important points to consider when buying corrugated cardboard boxes:

When buying corrugated cardboard boxes, there are several important factors to consider to ensure that the boxes are suitable for the desired purpose.

• There are different flute sizes, such as E-flute (fine), B-flute (medium) and C-flute (large). The larger the flute, the more stable and shock-absorbent the carton is.
• Single-wall cartons are lighter and cheaper, while double- or triple-wall cartons offer more stability and protection.
• The quality and thickness of the paper (e.g. grammage in grams per square meter, g/m²) influence the strength and load-bearing capacity of the carton.
• Cartons with a high recycled content are more environmentally friendly, but may be less robust than cartons made from virgin fibers.
• The internal dimensions of the box should correspond to the volume and size of the items to be packed to avoid unnecessary empty space and additional filling materials.
• Consider the weight of the products and choose cartons that can safely carry the required weight.
• Check whether the carton is equipped with flaps (e.g. folding cartons) or a lid. The type of closure should meet the requirements of the packaging.
• Cartons with thicker corrugation or multiple layers of corrugation offer better protection against impact and pressure.
• Some cartons are coated or treated to make them more resistant to moisture, which is especially important if the cartons are stored or transported in humid environments.
• Make sure the boxes are made from recyclable materials and are easy to recycle after use.
• Environmental certificates such as FSC (Forest Stewardship Council) can be an indication that the materials come from sustainable forestry.
• If branding or special information is required on the boxes, look into custom printing options.
• consider whether special designs, colors or logos are required on the boxes to promote brand identity or communicate specific instructions.

These factors will help to select the right corrugated cardboard boxes to meet protection, logistical and economic needs.

Corrugated cardboard boxes can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of Corrugated cardboard boxes from all over the world can be found on Exportpages.