Piston diaphragm pumps Manufacturers online

Piston diaphragm pumps are extremely precise and robust pumps that are particularly suitable for demanding applications with high pressures and exact flow rate control.

In contrast to pure piston pumps, the pumped liquid does not come into direct contact with the drive piston. Instead, the piston is used mechanically or hydraulically to move a diaphragm, which in turn pumps the liquid in a metered manner.

Below you will find the mode of operation, the types, the variety of media and the typical areas of application of piston diaphragm pumps as well as their advantages:

How piston diaphragm pumps work:

Main components of air-operated diaphragm pumps:

1. Drive unit (motor, eccentric, crankshaft)
2. Piston or hydraulic piston.
3. Diaphragm usually made of PTFE, EPDM, FKM.
4. Pump head with inlet and outlet valves, e.g. ball check valves or flap valves.

Mode of operation of piston diaphragm pumps:

1. Suction stroke:
   The piston moves back.
   This creates a vacuum behind the diaphragm.
   The diaphragm bulges back and draws liquid into the pump chamber via the inlet valve.
2. Pressure stroke:
   The piston moves forward and pushes the diaphragm forward.
   The liquid is pushed out of the chamber through the outlet valve into the line.
   Non-return valves prevent the liquid from flowing back.

Types of piston diaphragm pumps:

1. Mechanically actuated piston diaphragm pumps:
   Piston acts directly on the diaphragm.
2. Hydraulically actuated piston diaphragm pumps:
   A hydraulic medium transmits the piston strokeb to the diaphragm, resulting in a particularly gentle and smooth movement.

Media diversity of piston diaphragm pumps:

Piston diaphragm pumps are suitable for a wide range of liquids:

1. Low viscosity to slightly viscous media.
2. Chemically aggressive liquids, e.g. HCl, NaOH, H₂SO₄
3. Shear-sensitive substances.
4. Gas-laden liquids (up to a certain proportion).
5. Liquids with a light particle load (depending on pump type).

Typical areas of application for piston diaphragm pumps:

Piston diaphragm pumps are particularly in demand where precise metering, pumping under high pressure or processing chemically aggressive or sensitive media is required:

1. Chemical industry.
Dosing of acids, alkalis, solvents.
Feeding additives into process streams.
High-pressure dosing in reactors.

2. Water and waste water technology:
Addition of precipitating, disinfecting or defoaming chemicals.
pH correction.
Dosing of polymer solutions or chlorine gas.

3. Food and pharmaceutical industry:
Dosing of additives or concentrates.
Process water treatment.
Pumping of hygienically sensitive liquids (depending on design).

4. Power stations and industrial plants:
Boiler feed water treatment.
Dosing of ammonia solutions and corrosion inhibitors.

5. Laboratory and process engineering:
Precise dosing of small quantities.
Calibratable flow rates with high reproducibility.

Advantages of piston diaphragm pumps:

• Particularly suitable for precise delivery rates.
• Robust piston mechanics allow high pressures to be generated.
• No risk of leakage because the medium does not touch any moving metal parts.
• Good chemical resistance depending on the diaphragm and housing material.
• Long service life when used correctly.
• High volume reproducibility makes them ideal for batch and process dosing.

Whether in the chemical industry, water treatment, food or process engineering - piston diaphragm pumps are a proven solution wherever reliable and controlled metering is required. Their versatility combined with precise controllability makes them an important part of many industrial processes. If they are designed and operated correctly, they offer a durable, low-maintenance and reliable pumping solution - ideal for complex and critical applications.

Here you will find an overview of the most important criteria to look out for when purchasing piston diaphragm pumps:

Purchasing piston diaphragm pumps requires a careful and comprehensive analysis of the specific requirements and conditions of the application. Factors such as media compatibility, precise delivery rate, operating pressure requirements, durability and ease of maintenance of the pump are decisive for a successful selection. Safety aspects, such as overpressure protection and ATEX conformity, should also not be ignored, especially in sensitive industries.

• Before starting the purchasing process, it is important to define the exact requirements for the pump:
• Are chemical substances, viscous or solids-laden media to be pumped?
• What flow rates are required?
• What pressure range is required? (Operating pressure and possible pressure peaks).
• What are the specific process conditions? (temperature, viscosity, pH value, etc.).
• Is exact dosing required? (Precision of the flow rate).
• These factors influence the selection of the pump type, the choice of material and the technical specifications.
• Since piston diaphragm pumps often pump aggressive, chemical or abrasive liquids, the choice of material is particularly important:
• Diaphragm materials: depending on the medium, materials such as PTFE, EPDM, FKM or NBR are required.
• Pump head and housing: Should also be resistant to the media to be pumped, e.g. stainless steel, PVC, PVDF.
• Corrosion protection: In the case of particularly aggressive liquids, additional protection by means of special coatings or materials is required.
• Free from contamination: The diaphragm must be selected so that no material residues get into the pumped media.
• Selecting the right materials ensures that the pump works safely and for a long time and is not damaged by the pumped medium.
• The piston diaphragm pump should precisely cover the pumping requirement:
• It should be matched to the required flow rate during operation to avoid efficiency losses.
• The pump must be able to easily reach the required operating pressure without overloading the material or the mechanism.
• If the pump has to overcome a certain suction height, this should be taken into account when selecting the pump.
• An incorrectly dimensioned pump can either work inefficiently or cause damage
• Piston diaphragm pumps are often designed for continuous operation, so energy consumption is an important cost factor:
• Some models offer optimized controls that reduce air or energy consumption.
• If required, a variable flow pump can offer better energy efficiency to match power consumption to the actual load.
• Lower operating costs through high energy efficiency have a positive effect on the long-term profitability of the system.
• Piston diaphragm pumps should be selected so that maintenance and repairs are simple and cost-effective:
• Spare parts such as diaphragms, seals or pistons should be easily accessible and replaceable without great effort.
• Diaphragms are often the main wearing part. High quality and durability of the diaphragm extend the maintenance intervals and reduce costs in the long term.
• Make sure that the manufacturer supplies spare parts regularly and that they are available in the long term.
• check that the manufacturer provides clear maintenance guidelines to minimize breakdowns.
• Good maintenance management ensures minimal downtime and high operational reliability.
• Piston diaphragm pumps must be safe in all aspects of operation:
• A pump should have safety mechanisms such as relief valves to prevent damage.
• Some pump models offer automatic monitoring functions that can detect faults at an early stage and initiate measures.
• A certified ATEX-compliant pump that meets the relevant safety standards is required for use in potentially explosive atmospheres.
• An experienced and reliable manufacturer is crucial:
• An established manufacturer with experience in the production of piston diaphragm pumps will bring high quality products and reliable support.
• The manufacturer should be able to advise you on the right pump for your specific application.
• A good supplier will offer training on commissioning and maintenance as well as fast customer support in the event of problems.
• check the warranty terms and possible service and maintenance contracts to ensure long-term operation.
• A competent provider will ensure that the pump functions optimally and will help quickly in the event of problems.
• Make sure that the purchase costs are reasonable, but not at the expense of quality and performance.
• Energy consumption and maintenance costs should also be included in the calculation.
• A high-quality pump with less wear and higher efficiency is more cost-effective in the long run, even if it is more expensive initially.
• Invest in a pump that works reliably in the long term and requires little maintenance.
• Make sure that the pump has all the necessary certificates and documentation:
• CE marking and safety certificates e.g. ATEX for potentially explosive atmospheres.
• Data sheets and technical documentation should contain detailed information on the pump's operating limits, materials and maintenance requirements.
• Complete documentation ensures that the pump complies with legal and operational requirements.

Investing in a high-quality piston diaphragm pump pays off in the long term, as it not only saves operating costs but also reduces downtime. All in all, professional purchasing is not just about the best price, but about the optimum cost-benefit ratio over the entire service life of the pump. This increases profitability and ensures smooth operation for years to come.

Piston diaphragm pumps can be purchased from various suppliers. You will find comprehensive information on manufacturers and suppliers of Piston diaphragm pumps around the world on Exportpages.