Warp knit fabrics put beauty in a favourable light

KARL MAYER Textilmaschinenfabrik GmbH

"Warp knit fabrics put beauty in a favourable light" by KARL MAYER Textilmaschinenfabrik GmbH

Feb 20, 2014
New textile developments for the sports and apparel sectors from KARL MAYER
KARL MAYER not only supplies state-of-the-art machines but also provides innovative ideas for designing textile products. A selection of new warp-knitted fabrics and models was therefore developed in time for the company’s open-house event, which aimed to give new impetus to the clothing and sportswear sectors. These new textile innovations include a completely new type of plissé fabric, a lace decorated with sports motifs, and a super-lightweight laminate for use in functional outdoor jackets, for example. This fabric has a design similar to a pressed pattern on the reverse side and has a clearly defined plissé construction on the right side (Fig. 1). The clearly defined folded construction is arranged in differently coloured, narrow strips. The pronounced three-dimensional look of the fabric matches the current trend for the renaissance of the traditional, handcrafted look - which makes it look as if it had been made by hand - yet the bold, multicoloured pattern in the pop art style gives it a modern twist. The plissé pattern features an alternating, segmented, folded construction in the white areas, thus producing an effect that enhances the dynamic look of the surface. The appearance of the fabric, which almost seems to move, is produced by combining a conventional technique with a completely new method of forming folds. The plissé effect is produced conventionally by the threading-in arrangement typical of the pattern and the relevant lapping. The relationship between the needle threading arrangement and the movement of the bars produces long yarn bands with shorter plissé yarns arranged behind them. Over a specific number of revolutions of the main shaft, the fine yarns do not form stitches but tie-in the bands later. These are laid-in in a folded arrangement as a result of the difference in length – rather like a Venetian blind. Unlike a typical plissé pattern, the yarn bands are only fixed at the bases in a second segmented sequence. Each of the heads of the loops engage with the adjacent row. This creates a looser construction and produces a new braid-like effect that is quite new to warp knitting, which can also be cut without any problems. An attractive scalloped edge can be produced by cutting open a row of looping partners. Other pattern features can be produced in this innovative plissé construction, for example by using yarns featuring coloured heather effects, finer-count yarns, and polyamide yarns, which optimise comfort when used in clothing. This attractive plissé fabric was produced on an HKS 4-M EL in a gauge of E 28. The EL control facility demonstrates all its features when working a specific design such as this one, which involves segmental changing of the pattern construction. KARL MAYER has developed a lace with a sporty look (Fig. 2) which, instead of the conventional patterns featuring flowers and decorative effects normally used in lingerie, bridges the gap between two different style worlds. On the one hand, it brings a decorative, stylish look to rather austere sportswear and, on the other hand, it brings stringency and dynamics to the rather romantic, dainty look of bras and briefs. This lace is therefore completely in keeping with the current trend for blurring the boundaries between the different types of clothing. The pattern of this dense lace features modern sports symbols in sweeping lines. The motifs are separated by chequered flags used to mark the end of races. The motto of the Olympic Games, “Faster, Higher, Stronger”, is written in Latin at the sides. A dainty scalloped pattern is used at the edges of this new style of lace as an homage to classic lingerie lace. This sporty design was worked on an MJ 42/1 B in a gauge of E 24 to create a positive/negative effect. This efficient and flexible multibar Jacquardtronic® Lace machine was processing polyamide and elastane to produce this fabric. The blend contained 15% elastane to provide optimum comfort stretch during wear. Lightness and function are the latest buzzwords in the clothing sector. Two new developments illustrate the contribution that warp knitting is making to the theme of wind- and weather-proof outdoor jackets made from two-layer laminates. A warp-knitted textile was used as the carrier substrate and combined with a film membrane to produce this composite. Their special characteristics have made warp-knitted textiles firm favourites for use as stabilising and protective layers for functional membranes in sportswear. With their relatively open, lightweight constructions, these specifically engineered knitted fabrics provide excellent slip resistance – one of their advantages compared to woven fabrics, which can usually only achieve this effect by having high warp and weft densities, which makes the substrates very heavy. The elongation of the warp-knitted fabrics can also be set optimally. Compared to weft-knitted fabrics worked in the appropriate lapping and materials, the elasticity is low enough to prevent the film from tearing, yet high enough for the garment to feel comfortable when worn.

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Bühlstrasse 25
Business Type
Export Regions
Dipl.-Wirtsch.-Ing. Fritz P. Mayer
Dr. Helmut Preßl

About KARL MAYER Textilmaschinenfabrik GmbH

KARL MAYER is a machine builder with real passion. This family run company was founded in Obertshausen in 1937 and manufactures both warp knitting machines and warp preparation systems; it is now the world leader in these sectors. The company currently employs roughly 2,000 workers worldwide, of which approx. 1,300 work in Germany and 1,100 in Obertshausen. It operates subsidiaries in Japan, Italy, England, China, Switzerland and the USA, and supplies machines and equipment to customers all over the world. For all of them, KARL MAYER represents the highest level of quality and technology, an image that this company, with its total commitment to first-class workmanship and its constant search for innovative solutions, quite rightly deserves.